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IAC Assessment: UD0793
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IAC Assessment: UD0793
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Water Softeners
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 105
Plant Area (Sq.Ft.) 91,000
Annual Production 2,500,000 Pounds
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,467 2,741,900 kWh $0.04
Electricity Demand $91,815 7,704 kW-months/year $11.92
Natural Gas $12,830 1,017 MMBtu $12.62
TOTAL ENERGY COSTS $232,603
RECOMMENDED SAVINGS* $39,085 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,635
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,450
Cost:
$25,000
$5,439 159,956 $4,046 26 - - - - $(-1,035) - - - $5,439
159,956
kWh
$4,046
26
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,035)
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,677
Cost:
$1,000
$3,829 112,608 $2,848 18 - - - - - - - - $3,829
112,608
kWh
$2,848
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$3,960
Cost:
$500
- - - - $3,960 314 - - - - - - -
-
kWh
-
-
kW-months/year
$3,960
314
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$3,855
Cost:
-
$3,855 25 - - - - - - - - - - $3,855
25
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,799
Cost:
$400
$2,313 68,034 $1,486 10 - - - - - - - - $2,313
68,034
kWh
$1,486
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,114
Cost:
-
$1,774 52,182 $1,340 30 - - - - - - - - $1,774
52,182
kWh
$1,340
30
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,970
Cost:
$1,000
- - - - - - $2,970 640,332 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,970
640,332
Tgal
-
-
$
-
-
$
08: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$2,460
Cost:
$2,500
- - - - - - $2,460 311,938 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,460
311,938
Tgal
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,488
Cost:
-
$853 25,092 $635 4 - - - - - - - - $853
25,092
kWh
$635
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,256
Cost:
$4,820
$539 15,863 $401 3 - - - - $316 - - - $539
15,863
kWh
$401
3
kW-months/year
-
-
MMBtu
-
-
Tgal
$316
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$621
Cost:
$1,000
$2,122 62,424 $1,579 10 - - - - $(-2,880) - $(-200) - $2,122
62,424
kWh
$1,579
10
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-2,880)
-
$
$(-200)
-
$
12: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$435
Cost:
-
$250 7,344 $185 1 - - - - - - - - $250
7,344
kWh
$185
1
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,085
Cost:
$36,220
$20,974 503,528 $12,520 102 $3,960 314 $5,430 952,270 $(-3,599) - $(-200) - $20,974
503,528
kWh
$12,520
102
kW-months/year
$3,960
314
MMBtu
$5,430
952,270
Tgal
$(-3,599)
-
$
$(-200)
-
$
TOTAL IMPLEMENTED Savings:
$29,635
Cost:
$30,500
$17,872 412,287 $10,448 88 - - $5,430 952,270 $(-3,915) - $(-200) - $17,872
412,287
kWh
$10,448
88
kW-months/year
-
-
MMBtu
$5,430
952,270
Tgal
$(-3,915)
-
$
$(-200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material