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IAC Assessment: UD0794
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IAC Assessment: UD0794
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IAC Center University of Dayton
Assessment Year 2009
Principal Product Hardwood Veneer
NAICS 321211 - Hardwood Veneer and Plywood Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 84,400
Annual Production 5,235,099 Units
Production Hrs. Annual 3,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $449,156 7,862,000 kWh $0.06
Natural Gas $18,073 1,765 MMBtu $10.24
TOTAL ENERGY COSTS $513,850
RECOMMENDED SAVINGS* $160,294 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,680
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.5194 REDESIGN PROCESS Savings:
$60,982
Cost:
$300,000
- - - - - - $10,982 1,074 - - $50,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$10,982
1,074
MMBtu
-
-
Tgal
$50,000
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$46,758
Cost:
-
- - $46,758 309 - - - - - - - - -
-
kWh
$46,758
309
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$20,779
Cost:
$50,000
- - - - $20,779 - - - - - - - -
-
kWh
-
-
kW-months/year
$20,779
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$9,841
Cost:
$10,000
$5,720 142,128 $4,121 39 - - - - - - - - $5,720
142,128
kWh
$4,121
39
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$7,981
Cost:
$19,425
$7,981 275,232 - - - - - - - - - - $7,981
275,232
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$6,273
Cost:
$1,000
- - - - - - - - $6,273 25,365 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$6,273
25,365
Tgal
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,255
Cost:
-
$1,363 47,000 $1,892 13 - - - - - - - - $1,363
47,000
kWh
$1,892
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,202
Cost:
-
$1,341 46,248 $1,861 12 - - - - - - - - $1,341
46,248
kWh
$1,861
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,223
Cost:
$1,000
$512 17,672 $711 5 - - - - - - - - $512
17,672
kWh
$711
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$160,294
Cost:
$381,425
$16,917 528,280 $55,343 378 $20,779 - $10,982 1,074 $6,273 25,365 $50,000 - $16,917
528,280
kWh
$55,343
378
kW-months/year
$20,779
-
$
$10,982
1,074
MMBtu
$6,273
25,365
Tgal
$50,000
-
$
TOTAL IMPLEMENTED Savings:
$7,680
Cost:
$1,000
$3,216 110,920 $4,464 30 - - - - - - - - $3,216
110,920
kWh
$4,464
30
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes