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IAC Assessment: UD0798
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IAC Assessment: UD0798
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IAC Center University of Dayton
Assessment Year 2009
Principal Product plastic containers
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 135
Plant Area (Sq.Ft.) 175,000
Annual Production 61,082,000 Pounds
Production Hrs. Annual 8,400
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,038,167 27,937,200 kWh $0.04
Electricity Demand $534,813 4,153 kW-months/year $128.78
TOTAL ENERGY COSTS $1,603,018
RECOMMENDED SAVINGS* $361,851 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,868
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$177,970
Cost:
$480,000
$103,635 529,200 $38,335 263 - - $36,000 - $103,635
529,200
kWh
$38,335
263
kW-months/year
-
-
$
$36,000
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$56,464
Cost:
$62,640
$41,217 876,960 $15,247 104 - - - - $41,217
876,960
kWh
$15,247
104
kW-months/year
-
-
$
-
-
$
03: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$28,050
Cost:
-
$28,050 596,820 - - - - - - $28,050
596,820
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,344
Cost:
$62,000
$19,481 414,500 $7,207 50 $(-3,551) - $207 - $19,481
414,500
kWh
$7,207
50
kW-months/year
$(-3,551)
-
$
$207
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$22,669
Cost:
$32,084
$7,296 155,232 $3,373 23 - - $12,000 - $7,296
155,232
kWh
$3,373
23
kW-months/year
-
-
$
$12,000
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$21,417
Cost:
-
$15,634 332,640 $5,783 40 - - - - $15,634
332,640
kWh
$5,783
40
kW-months/year
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$18,830
Cost:
$25,242
$18,830 402,360 - - - - - - $18,830
402,360
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,626
Cost:
-
$2,059 118,440 $5,567 14 - - - - $2,059
118,440
kWh
$5,567
14
kW-months/year
-
-
$
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,462
Cost:
-
$935 53,760 $2,527 6 - - - - $935
53,760
kWh
$2,527
6
kW-months/year
-
-
$
-
-
$
10: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$1,678
Cost:
-
$1,154 24,668 $524 4 - - - - $1,154
24,668
kWh
$524
4
kW-months/year
-
-
$
-
-
$
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$341
Cost:
-
$341 7,280 - - - - - - $341
7,280
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$361,851
Cost:
$661,966
$238,632 3,511,860 $78,563 504 $(-3,551) - $48,207 - $238,632
3,511,860
kWh
$78,563
504
kW-months/year
$(-3,551)
-
$
$48,207
-
$
TOTAL IMPLEMENTED Savings:
$57,868
Cost:
$62,000
$39,604 951,288 $21,608 114 $(-3,551) - $207 - $39,604
951,288
kWh
$21,608
114
kW-months/year
$(-3,551)
-
$
$207
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Electricity Usage Electricity Demand Electricity Fees Personnel Changes