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IAC Assessment: UD0825
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IAC Assessment: UD0825
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IAC Center University of Dayton
Assessment Year 2010
Principal Product Vacuum formed ceramic fiber high temperature insulation products
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3297 - Nonclay Refractories
Sales $5,000,000-$10,000,000
# of Employees 36
Plant Area (Sq.Ft.) 42,000
Annual Production 3,622,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,087 3,420,602 kWh $0.02
Electricity Demand $21,423 227 kW-months/year $94.37
Natural Gas $127,443 9,611 MMBtu $13.26
TOTAL ENERGY COSTS $210,003
RECOMMENDED SAVINGS* $33,716 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,398
Cost:
$100
- - $5,398 73 - - -
-
kWh
$5,398
73
kW-months/year
-
-
MMBtu
02: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$2,976
Cost:
$2,000
$2,473 32,248 $503 7 - - $2,473
32,248
kWh
$503
7
kW-months/year
-
-
MMBtu
03: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,869
Cost:
$10,000
$2,220 28,947 $649 9 - - $2,220
28,947
kWh
$649
9
kW-months/year
-
-
MMBtu
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,525
Cost:
$100
$2,525 32,920 - - - - $2,525
32,920
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,681
Cost:
$25
$1,448 18,879 $233 3 - - $1,448
18,879
kWh
$233
3
kW-months/year
-
-
MMBtu
06: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$783
Cost:
$971
$783 7,320 - - - - $783
7,320
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$268
Cost:
$75
$268 3,499 - - - - $268
3,499
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$214
Cost:
$60
$34 2,340 $180 1 - - $34
2,340
kWh
$180
1
kW-months/year
-
-
MMBtu
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,851
Cost:
$13,500
- - - - $11,851 1,693 -
-
kWh
-
-
kW-months/year
$11,851
1,693
MMBtu
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,151
Cost:
$1,200
- - - - $5,151 879 -
-
kWh
-
-
kW-months/year
$5,151
879
MMBtu
TOTAL RECOMMENDED Savings:
$33,716
Cost:
$28,031
$9,751 126,153 $6,963 93 $17,002 2,572 $9,751
126,153
kWh
$6,963
93
kW-months/year
$17,002
2,572
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas