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IAC Assessment: UD0826
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IAC Assessment: UD0826
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IAC Center University of Dayton
Assessment Year 2010
Principal Product Silicone Release Liners
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 36,700
Annual Production 180,000 Thousand Feet
Production Hrs. Annual 4,800
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $61,057 1,515,300 kWh $0.04
Electricity Demand $61,057 360 kW-months/year $169.60
Natural Gas $187,821 16,506 MMBtu $11.38
TOTAL ENERGY COSTS $309,935
RECOMMENDED SAVINGS* $82,826 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,371
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,622
Cost:
$2,500
$3,647 77,933 $2,381 11 - - $594 - $3,647
77,933
kWh
$2,381
11
kW-months/year
-
-
MMBtu
$594
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,036
Cost:
$2,500
$879 18,792 $1,148 5 - - $9 - $879
18,792
kWh
$1,148
5
kW-months/year
-
-
MMBtu
$9
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$978
Cost:
$60
$494 10,560 $484 2 - - - - $494
10,560
kWh
$484
2
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,213
Cost:
$35,000
$1,112 23,760 $726 3 - - $(-625) - $1,112
23,760
kWh
$726
3
kW-months/year
-
-
MMBtu
$(-625)
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$788
Cost:
$2,200
$476 10,128 $312 1 - - - - $476
10,128
kWh
$312
1
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$337
Cost:
$1,750
$337 7,200 - - - - - - $337
7,200
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$51,028
Cost:
$24,300
- - - - $51,028 4,484 - - -
-
kWh
-
-
kW-months/year
$51,028
4,484
MMBtu
-
-
$
08: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$10,244
Cost:
$2,000
- - - - $10,244 900 - - -
-
kWh
-
-
kW-months/year
$10,244
900
MMBtu
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,734
Cost:
$1,600
- - - - $5,734 504 - - -
-
kWh
-
-
kW-months/year
$5,734
504
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,846
Cost:
$23,040
- - - - $3,846 338 - - -
-
kWh
-
-
kW-months/year
$3,846
338
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$82,826
Cost:
$94,950
$6,945 148,373 $5,051 22 $70,852 6,226 $(-22) - $6,945
148,373
kWh
$5,051
22
kW-months/year
$70,852
6,226
MMBtu
$(-22)
-
$
TOTAL IMPLEMENTED Savings:
$17,371
Cost:
$43,860
$6,608 141,173 $5,051 22 $5,734 504 $(-22) - $6,608
141,173
kWh
$5,051
22
kW-months/year
$5,734
504
MMBtu
$(-22)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes