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IAC Assessment: UD0839
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IAC Assessment: UD0839
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IAC Center University of Dayton
Assessment Year 2011
Principal Product Packaged Food
NAICS 311422 - Specialty Canning
SIC 2032 - Canned Specialties
Sales $100,000,000-$500,000,000
# of Employees 365
Plant Area (Sq.Ft.) 182,000
Annual Production 125,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $837,216 12,255,959 kWh $0.07
Electricity Demand $118,893 24,611 kW-months/year $4.83
Natural Gas $616,722 96,888 MMBtu $6.37
TOTAL ENERGY COSTS $2,564,143
RECOMMENDED SAVINGS* $370,062 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $166,403
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,985
Cost:
$5,668
$3,549 57,250 $459 100 - - - - $977 - - - - - - - $3,549
57,250
kWh
$459
100
kW-months/year
-
-
MMBtu
-
-
Tgal
$977
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,620
Cost:
$1,875
$1,517 22,810 - - - - - - $103 - - - - - - - $1,517
22,810
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$103
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$58,395
Cost:
$500
$27,011 435,664 $2,632 600 - - - - $(-300) - - - $29,052 - - - $27,011
435,664
kWh
$2,632
600
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-300)
-
$
-
-
$
$29,052
-
$
-
-
Tgal
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,472
Cost:
-
$13,321 214,848 - - - - - - $(-625) - - - $7,776 - - - $13,321
214,848
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-625)
-
$
-
-
$
$7,776
-
$
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,623
Cost:
$5,000
$6,380 102,899 $1,243 288 - - - - - - - - - - - - $6,380
102,899
kWh
$1,243
288
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$80,401
Cost:
$90,000
- - - - $27,901 4,380 - - - - $52,500 - - - - - -
-
kWh
-
-
kW-months/year
$27,901
4,380
MMBtu
-
-
Tgal
-
-
$
$52,500
-
$
-
-
$
-
-
Tgal
07: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$29,882
Cost:
$59,764
- - - - $28,593 4,489 - - - - - - - - $1,289 - -
-
kWh
-
-
kW-months/year
$28,593
4,489
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$1,289
-
Tgal
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$80,401
Cost:
$90,000
- - - - $27,901 4,380 - - - - - - $52,500 - - - -
-
kWh
-
-
kW-months/year
$27,901
4,380
MMBtu
-
-
Tgal
-
-
$
-
-
$
$52,500
-
$
-
-
Tgal
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,418
Cost:
$3,000
- - - - $14,418 2,264 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$14,418
2,264
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
10: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$11,810
Cost:
$23,620
- - - - $11,810 1,854 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,810
1,854
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$5,425
Cost:
$2,100
- - - - $5,271 828 - - - - - - - - $154 - -
-
kWh
-
-
kW-months/year
$5,271
828
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
$154
-
Tgal
12: 2.2122 INSTALL / REPAIR INSULATION ON CONDENSATE LINES Savings:
$1,987
Cost:
$993
- - - - $1,987 263 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,987
263
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
13: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$48,911
Cost:
$75,000
$(-7,078) (-114,154) $(-1,103) (-252) - - $38,098 8,212,292 - - - - - - $18,994 - $(-7,078)
(-114,154)
kWh
$(-1,103)
(-252)
kW-months/year
-
-
MMBtu
$38,098
8,212,292
Tgal
-
-
$
-
-
$
-
-
$
$18,994
-
Tgal
14: 2.7235 INSTALL FOSSIL FUEL MAKE-UP AIR UNIT Savings:
$3,732
Cost:
$25
- - - - $3,732 586 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,732
586
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$370,062
Cost:
$357,545
$44,700 719,317 $3,231 736 $121,613 19,044 $38,098 8,212,292 $155 - $52,500 - $89,328 - $20,437 - $44,700
719,317
kWh
$3,231
736
kW-months/year
$121,613
19,044
MMBtu
$38,098
8,212,292
Tgal
$155
-
$
$52,500
-
$
$89,328
-
$
$20,437
-
Tgal
TOTAL IMPLEMENTED Savings:
$166,403
Cost:
$110,881
$36,803 593,608 $1,988 448 $33,486 5,209 $38,098 8,212,292 $52 - - - $36,828 - $19,148 - $36,803
593,608
kWh
$1,988
448
kW-months/year
$33,486
5,209
MMBtu
$38,098
8,212,292
Tgal
$52
-
$
-
-
$
$36,828
-
$
$19,148
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption