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IAC Assessment: UD0841
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IAC Assessment: UD0841
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IAC Center University of Dayton
Assessment Year 2011
Principal Product Lawn Equipment
NAICS 333318 - Other Commercial and Service Industry Machinery Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 1,250
Plant Area (Sq.Ft.) 838,000
Annual Production 850,000 Pieces
Production Hrs. Annual 4,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,027,103 24,217,763 kWh $0.04
Electricity Demand $775,027 49,452 kW-months/year $15.67
Natural Gas $1,663,515 234,327 MMBtu $7.10
TOTAL ENERGY COSTS $3,842,830
RECOMMENDED SAVINGS* $709,827 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $386,771
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$8,191
Cost:
$20,000
- - - - $8,191 - - - - - -
-
kWh
-
-
kW-months/year
$8,191
-
$
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$88,915
Cost:
$80,000
$53,035 1,242,307 $36,388 2,256 - - - - $(-508) - $53,035
1,242,307
kWh
$36,388
2,256
kW-months/year
-
-
$
-
-
MMBtu
$(-508)
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$50,283
Cost:
$40,000
$32,060 750,984 $16,511 1,020 - - - - $1,712 - $32,060
750,984
kWh
$16,511
1,020
kW-months/year
-
-
$
-
-
MMBtu
$1,712
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,101
Cost:
$30,000
$6,099 142,864 $4,185 264 - - - - $(-183) - $6,099
142,864
kWh
$4,185
264
kW-months/year
-
-
$
-
-
MMBtu
$(-183)
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$43,664
Cost:
-
$43,664 1,022,814 - - - - - - - - $43,664
1,022,814
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,362
Cost:
$500
$21,464 508,275 $10,298 650 - - - - $(-2,400) - $21,464
508,275
kWh
$10,298
650
kW-months/year
-
-
$
-
-
MMBtu
$(-2,400)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$22,760
Cost:
$500
$13,002 307,881 $9,758 650 - - - - - - $13,002
307,881
kWh
$9,758
650
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,228
Cost:
$18,342
$7,471 176,910 $4,757 288 - - - - - - $7,471
176,910
kWh
$4,757
288
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$1,228
Cost:
$750
$1,228 29,085 - - - - - - - - $1,228
29,085
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$42,803
Cost:
$110,624
$21,334 499,738 $21,469 1,332 - - - - - - $21,334
499,738
kWh
$21,469
1,332
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$65,429
Cost:
$1,000
- - - - - - $65,429 9,387 - - -
-
kWh
-
-
kW-months/year
-
-
$
$65,429
9,387
MMBtu
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,884
Cost:
$56,000
- - - - - - $11,884 1,705 - - -
-
kWh
-
-
kW-months/year
-
-
$
$11,884
1,705
MMBtu
-
-
$
13: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$417
Cost:
$1,012
- - - - - - $417 60 - - -
-
kWh
-
-
kW-months/year
-
-
$
$417
60
MMBtu
-
-
$
14: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$64,796
Cost:
$20,000
- - - - - - $64,796 9,296 - - -
-
kWh
-
-
kW-months/year
-
-
$
$64,796
9,296
MMBtu
-
-
$
15: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$33,356
Cost:
$2,000
- - - - - - $33,356 4,786 - - -
-
kWh
-
-
kW-months/year
-
-
$
$33,356
4,786
MMBtu
-
-
$
16: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$20,178
Cost:
$500
- - - - - - $20,178 2,895 - - -
-
kWh
-
-
kW-months/year
-
-
$
$20,178
2,895
MMBtu
-
-
$
17: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$20,941
Cost:
$600
- - - - - - $20,941 3,005 - - -
-
kWh
-
-
kW-months/year
-
-
$
$20,941
3,005
MMBtu
-
-
$
18: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,133
Cost:
$2,098
- - - - - - $2,133 306 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,133
306
MMBtu
-
-
$
19: 2.7314 REDUCE VENTILATION AIR Savings:
$174,913
Cost:
$242,291
$10,880 257,668 - - - - $164,033 23,534 - - $10,880
257,668
kWh
-
-
kW-months/year
-
-
$
$164,033
23,534
MMBtu
-
-
$
20: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$4,098
Cost:
$17,940
- - - - - - $4,098 588 - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,098
588
MMBtu
-
-
$
21: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,147
Cost:
$4,000
- - - - - - $2,147 308 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,147
308
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$709,827
Cost:
$648,157
$210,237 4,938,526 $103,366 6,460 $8,191 - $389,412 55,870 $(-1,379) - $210,237
4,938,526
kWh
$103,366
6,460
kW-months/year
$8,191
-
$
$389,412
55,870
MMBtu
$(-1,379)
-
$
TOTAL IMPLEMENTED Savings:
$386,771
Cost:
$286,834
$177,656 4,166,982 $88,851 5,522 - - $121,643 17,453 $(-1,379) - $177,656
4,166,982
kWh
$88,851
5,522
kW-months/year
-
-
$
$121,643
17,453
MMBtu
$(-1,379)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes