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IAC Assessment: UD0851
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IAC Assessment: UD0851
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Paint
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $100,000,000-$500,000,000
# of Employees 192
Plant Area (Sq.Ft.) 216,437
Annual Production 4,669 Thousand Gallons
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $346,659 6,503,400 kWh $0.05
Electricity Demand $203,500 13,560 kW-months/year $15.01
Natural Gas $294,363 56,380 MMBtu $5.22
TOTAL ENERGY COSTS $844,522
RECOMMENDED SAVINGS* $197,136 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$12,842
Cost:
$42,695
$1,688 29,040 - - $7,623 - - - - - - - $3,531 - $1,688
29,040
kWh
-
-
kW-months/year
$7,623
-
$
-
-
MMBtu
-
-
$
-
-
$
$3,531
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,873
Cost:
$4,016
$7,671 131,993 $2,863 168 - - - - - - $339 - - - $7,671
131,993
kWh
$2,863
168
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$339
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,335
Cost:
$3,379
$5,516 94,913 $2,863 168 - - - - $(-44) - - - - - $5,516
94,913
kWh
$2,863
168
kW-months/year
-
-
$
-
-
MMBtu
$(-44)
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,426
Cost:
$3,660
$520 8,954 $891 48 - - - - $15 - - - - - $520
8,954
kWh
$891
48
kW-months/year
-
-
$
-
-
MMBtu
$15
-
$
-
-
$
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$7,266
Cost:
$7,300
$5,829 100,288 $1,437 86 - - - - - - - - - - $5,829
100,288
kWh
$1,437
86
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$15,652
Cost:
$20,000
$11,372 195,672 $4,280 264 - - - - - - - - - - $11,372
195,672
kWh
$4,280
264
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$8,543
Cost:
-
$5,789 99,608 $2,754 166 - - - - - - - - - - $5,789
99,608
kWh
$2,754
166
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,739
Cost:
$12,000
$(-80) (-1,380) $(-39) (-3) - - $5,858 1,122 - - - - - - $(-80)
(-1,380)
kWh
$(-39)
(-3)
kW-months/year
-
-
$
$5,858
1,122
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,111
Cost:
$5,000
$2,786 47,935 $1,325 84 - - - - - - - - - - $2,786
47,935
kWh
$1,325
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,847
Cost:
$1,000
$2,271 32,040 $876 48 - - - - - - $(-300) - - - $2,271
32,040
kWh
$876
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$(-300)
-
$
-
-
$
11: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$69,895
Cost:
$32,000
- - - - - - $69,895 13,390 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$69,895
13,390
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$27,723
Cost:
$31,000
- - - - - - $27,723 5,311 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$27,723
5,311
MMBtu
-
-
$
-
-
$
-
-
$
13: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$5,863
Cost:
$5,000
- - - - - - $5,863 1,124 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,863
1,124
MMBtu
-
-
$
-
-
$
-
-
$
14: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,300
Cost:
$1,000
- - - - - - $5,300 1,015 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,300
1,015
MMBtu
-
-
$
-
-
$
-
-
$
15: 2.7314 REDUCE VENTILATION AIR Savings:
$10,721
Cost:
$32,160
$1,672 28,768 - - - - $9,049 1,733 - - - - - - $1,672
28,768
kWh
-
-
kW-months/year
-
-
$
$9,049
1,733
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$197,136
Cost:
$200,210
$45,034 767,831 $17,250 1,030 $7,623 - $123,688 23,695 $(-29) - $39 - $3,531 - $45,034
767,831
kWh
$17,250
1,030
kW-months/year
$7,623
-
$
$123,688
23,695
MMBtu
$(-29)
-
$
$39
-
$
$3,531
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost