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IAC Assessment: UD0855
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IAC Assessment: UD0855
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Airflow Ductwork, AirClean Control Systems, AirSilence Products
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3444 - Sheet Metalwork
Sales $1,000,000-$5,000,000
# of Employees 83
Plant Area (Sq.Ft.) 180,000
Annual Production 532,689 Pounds
Production Hrs. Annual 2,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,444 1,766,480 kWh $0.05
Electricity Demand $83,444 6,348 kW-months/year $13.14
Natural Gas $86,752 11,985 MMBtu $7.24
TOTAL ENERGY COSTS $261,458
RECOMMENDED SAVINGS* $93,140 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,928
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Administrative Changes Electricity Usage Electricity Demand Water Disposal Administrative Changes
$ kWh $ kW-months/year $ Tgal $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$23,100
Cost:
-
- - $23,100 1,200 - - - - -
-
kWh
$23,100
1,200
kW-months/year
-
-
Tgal
-
-
$
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$7,300
Cost:
$30,000
- - - - $7,300 1,000 - - -
-
kWh
-
-
kW-months/year
$7,300
1,000
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,664
Cost:
$91,318
$7,550 146,949 $12,822 660 - - $(-708) - $7,550
146,949
kWh
$12,822
660
kW-months/year
-
-
Tgal
$(-708)
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,089
Cost:
-
$389 7,575 $700 36 - - - - $389
7,575
kWh
$700
36
kW-months/year
-
-
Tgal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,665
Cost:
$1,000
$1,460 28,410 $2,625 137 - - $(-420) - $1,460
28,410
kWh
$2,625
137
kW-months/year
-
-
Tgal
$(-420)
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,118
Cost:
-
$1,114 21,686 $2,004 108 - - - - $1,114
21,686
kWh
$2,004
108
kW-months/year
-
-
Tgal
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,886
Cost:
$10,493
$331 6,440 $595 36 - - $960 - $331
6,440
kWh
$595
36
kW-months/year
-
-
Tgal
$960
-
$
08: 2.7314 REDUCE VENTILATION AIR Savings:
$2,956
Cost:
$6,600
$3,442 37,250 $1,914 180 - - $(-2,400) - $3,442
37,250
kWh
$1,914
180
kW-months/year
-
-
Tgal
$(-2,400)
-
$
09: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$30,362
Cost:
$106,738
$8,280 87,384 - - - - $22,082 - $8,280
87,384
kWh
-
-
kW-months/year
-
-
Tgal
$22,082
-
$
TOTAL RECOMMENDED Savings:
$93,140
Cost:
$246,149
$22,566 335,694 $43,760 2,357 $7,300 1,000 $19,514 - $22,566
335,694
kWh
$43,760
2,357
kW-months/year
$7,300
1,000
Tgal
$19,514
-
$
TOTAL IMPLEMENTED Savings:
$33,928
Cost:
$7,600
$6,405 94,921 $30,343 1,661 - - $(-2,820) - $6,405
94,921
kWh
$30,343
1,661
kW-months/year
-
-
Tgal
$(-2,820)
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $
Electricity Usage Electricity Demand Water Disposal Administrative Changes Electricity Usage Electricity Demand Water Disposal Administrative Changes