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IAC Assessment: UD0856
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IAC Assessment: UD0856
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Vacuum Impregnation
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $1,000,000-$5,000,000
# of Employees 10
Plant Area (Sq.Ft.) 30,000
Annual Production 284,251 Units
Production Hrs. Annual 4,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,486 1,368,700 kWh $0.07
Electricity Demand $39,400 3,768 kW-months/year $10.46
Natural Gas $10,820 1,279 MMBtu $8.46
TOTAL ENERGY COSTS $166,650
RECOMMENDED SAVINGS* $65,444 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,482
Cost:
$8,415
$4,621 64,714 $1,793 168 - - - - $68 - - - $4,621
64,714
kWh
$1,793
168
kW-months/year
-
-
MMBtu
-
-
$
$68
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$720
Cost:
$300
$720 10,080 - - - - - - - - - - $720
10,080
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$441
Cost:
$2,025
$317 4,468 $124 12 - - - - - - - - $317
4,468
kWh
$124
12
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$6,690
Cost:
$5,370
$4,820 67,500 $1,870 180 - - - - - - - - $4,820
67,500
kWh
$1,870
180
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,442
Cost:
$2,160
$2,318 32,462 $1,124 108 - - - - - - - - $2,318
32,462
kWh
$1,124
108
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,802
Cost:
$700
$1,278 17,892 $524 50 - - - - - - - - $1,278
17,892
kWh
$524
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,339
Cost:
$1,500
$965 13,515 $374 36 - - - - - - - - $965
13,515
kWh
$374
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$782
Cost:
$50
$412 5,772 $370 36 - - - - - - - - $412
5,772
kWh
$370
36
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$240
Cost:
$1,000
$324 4,538 $126 12 - - $(-210) - - - - - $324
4,538
kWh
$126
12
kW-months/year
-
-
MMBtu
$(-210)
-
$
-
-
$
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$11,452
Cost:
$30,000
$16,291 228,090 - - $(-4,839) (-572) - - - - - - $16,291
228,090
kWh
-
-
kW-months/year
$(-4,839)
(-572)
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7314 REDUCE VENTILATION AIR Savings:
$4,756
Cost:
$8,600
$1,184 16,581 $459 44 $3,113 368 - - - - - - $1,184
16,581
kWh
$459
44
kW-months/year
$3,113
368
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$27,298
Cost:
$181,738
$5,346 74,870 - - - - - - - - $21,952 - $5,346
74,870
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$21,952
-
$
TOTAL RECOMMENDED Savings:
$65,444
Cost:
$241,858
$38,596 540,482 $6,764 646 $(-1,726) (-204) $(-210) - $68 - $21,952 - $38,596
540,482
kWh
$6,764
646
kW-months/year
$(-1,726)
(-204)
MMBtu
$(-210)
-
$
$68
-
$
$21,952
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes One-time Revenue or Avoided Cost