Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2012 |
| Principal Product | Powder Coated Metal Parts |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479 - Metal Coating And Allied Services |
| Sales | $1,000,000-$5,000,000 |
| # of Employees | 15 |
| Plant Area (Sq.Ft.) | 75,000 |
| Annual Production | 1,000,000 Pieces |
| Production Hrs. Annual | 3,600 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $91,914 | 1,231,921 | kWh | $0.07 |
| Electricity Demand | $16,927 | 3,588 | kW-months/year | $4.72 |
| Electricity Fees | $192 | - | $ | - |
| Natural Gas | $199,542 | 27,660 | MMBtu | $7.21 |
| TOTAL ENERGY COSTS | $318,436 | |||
| RECOMMENDED SAVINGS* | $65,903 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 3.1222 REDUCE WATER USE WITH COUNTER CURRENT RINSING |
Savings: $4,781 Cost: $2,000 |
- | - | - | - | - | - | $4,781 | 1,727,880 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$4,781 1,727,880 Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $4,979 Cost: $11,880 |
$3,701 | 50,953 | $1,155 | 240 | - | - | - | - | $123 | - | - | - | - | - |
$3,701 50,953 kWh |
$1,155 240 kW-months/year |
- - MMBtu |
- - Tgal |
$123 - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $3,696 Cost: $6,800 |
$1,206 | 16,606 | - | - | - | - | $2,490 | 899,844 | - | - | - | - | - | - |
$1,206 16,606 kWh |
- - kW-months/year |
- - MMBtu |
$2,490 899,844 Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $7,324 Cost: $15,150 |
$6,240 | 85,907 | $1,084 | 228 | - | - | - | - | - | - | - | - | - | - |
$6,240 85,907 kWh |
$1,084 228 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $834 Cost: $2,000 |
$686 | 9,439 | $148 | 31 | - | - | - | - | - | - | - | - | - | - |
$686 9,439 kWh |
$148 31 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $807 Cost: $1,000 |
$910 | 12,533 | $197 | 42 | - | - | - | - | - | - | $(-300) | - | - | - |
$910 12,533 kWh |
$197 42 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
$(-300) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1114 LIMIT AND CONTROL SECONDARY COMBUSTION AIR IN FURNACE |
Savings: $7,051 Cost: $2,000 |
- | - | - | - | $7,051 | 978 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$7,051 978 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $12,178 Cost: $36,000 |
- | - | - | - | $12,178 | 1,689 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$12,178 1,689 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $4,816 Cost: $2,680 |
- | - | - | - | $4,816 | 668 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,816 668 MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY |
Savings: $19,437 Cost: $211,596 |
$5,383 | 74,110 | - | - | - | - | - | - | - | - | - | - | $14,054 | - |
$5,383 74,110 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
$14,054 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $65,903 Cost: $291,106 |
$18,126 | 249,548 | $2,584 | 541 | $24,045 | 3,335 | $7,271 | 2,627,724 | $123 | - | $(-300) | - | $14,054 | - | $18,126 249,548 kWh |
$2,584 541 kW-months/year |
$24,045 3,335 MMBtu |
$7,271 2,627,724 Tgal |
$123 - $ |
$(-300) - $ |
$14,054 - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Personnel Changes | Administrative Changes | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||