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IAC Assessment: UD0863
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IAC Assessment: UD0863
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IAC Center University of Dayton
Assessment Year 2012
Principal Product rubber vibration isolation
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $100,000,000-$500,000,000
# of Employees 450
Plant Area (Sq.Ft.) 205,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,135,919 17,246,230 kWh $0.07
Electricity Demand $194,051 36,069 kW-months/year $5.38
Natural Gas $337,193 68,728 MMBtu $4.91
TOTAL ENERGY COSTS $1,757,005
RECOMMENDED SAVINGS* $199,430 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $99,893
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$23,578
Cost:
$1,000
- - - - - - - - $23,578 2,480,540 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$23,578
2,480,540
Tgal
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$4,421
Cost:
$8,842
- - - - $4,421 - - - - - - - -
-
kWh
-
-
kW-months/year
$4,421
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,407
Cost:
$16,259
$6,288 98,784 $886 168 - - - - - - $233 - $6,288
98,784
kWh
$886
168
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$233
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$557
Cost:
-
$488 7,682 $69 12 - - - - - - - - $488
7,682
kWh
$69
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$16,871
Cost:
$8,000
$15,053 236,496 $1,818 336 - - - - - - - - $15,053
236,496
kWh
$1,818
336
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$18,285
Cost:
$9,900
$16,315 256,331 $1,970 366 - - - - - - - - $16,315
256,331
kWh
$1,970
366
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$16,249
Cost:
-
$14,498 227,784 $1,751 325 - - - - - - - - $14,498
227,784
kWh
$1,751
325
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,548
Cost:
$2,000
$7,626 119,809 $922 172 - - - - - - - - $7,626
119,809
kWh
$922
172
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,856
Cost:
$1,000
$7,902 124,148 $954 180 - - - - - - - - $7,902
124,148
kWh
$954
180
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$13,284
Cost:
-
- - - - - - $13,284 2,705 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,284
2,705
MMBtu
-
-
Tgal
-
-
$
11: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$10,008
Cost:
$2,600
- - - - - - $10,008 2,038 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,008
2,038
MMBtu
-
-
Tgal
-
-
$
12: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$4,619
Cost:
$12,800
- - - - - - $4,619 940 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,619
940
MMBtu
-
-
Tgal
-
-
$
13: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$43,532
Cost:
-
- - - - - - $43,532 8,866 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$43,532
8,866
MMBtu
-
-
Tgal
-
-
$
14: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$23,215
Cost:
$14,000
- - - - - - $23,215 4,728 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$23,215
4,728
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$199,430
Cost:
$76,401
$68,170 1,071,034 $8,370 1,559 $4,421 - $94,658 19,277 $23,578 2,480,540 $233 - $68,170
1,071,034
kWh
$8,370
1,559
kW-months/year
$4,421
-
$
$94,658
19,277
MMBtu
$23,578
2,480,540
Tgal
$233
-
$
TOTAL IMPLEMENTED Savings:
$99,893
Cost:
$19,859
$29,176 458,398 $3,660 685 - - $66,824 13,609 - - $233 - $29,176
458,398
kWh
$3,660
685
kW-months/year
-
-
$
$66,824
13,609
MMBtu
-
-
Tgal
$233
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes