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IAC Assessment: UD0867
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IAC Assessment: UD0867
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Plastic Bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 240,820
Annual Production 92,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $737,651 16,869,600 kWh $0.04
Electricity Demand $607,572 34,152 kW-months/year $17.79
Electricity Fees $1,481 - $ -
Natural Gas $61,119 8,848 MMBtu $6.91
TOTAL ENERGY COSTS $1,407,823
RECOMMENDED SAVINGS* $134,468 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $61,750
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,897
Cost:
$12,947
$11,942 273,276 $8,666 492 $289 - $11,942
273,276
kWh
$8,666
492
kW-months/year
$289
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,726
Cost:
$35,503
$10,049 229,949 $7,292 408 $385 - $10,049
229,949
kWh
$7,292
408
kW-months/year
$385
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,088
Cost:
$10,618
$3,926 89,845 $1,820 108 $342 - $3,926
89,845
kWh
$1,820
108
kW-months/year
$342
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$8,831
Cost:
-
$4,868 111,388 $3,963 223 - - $4,868
111,388
kWh
$3,963
223
kW-months/year
-
-
$
05: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$20,787
Cost:
$15,000
$11,659 266,802 $9,128 514 - - $11,659
266,802
kWh
$9,128
514
kW-months/year
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,942
Cost:
$1,000
$7,143 163,472 $9,399 529 $(-600) - $7,143
163,472
kWh
$9,399
529
kW-months/year
$(-600)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,916
Cost:
-
$4,451 101,839 $6,465 364 - - $4,451
101,839
kWh
$6,465
364
kW-months/year
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,474
Cost:
$10,000
$4,059 92,885 $4,415 248 - - $4,059
92,885
kWh
$4,415
248
kW-months/year
-
-
$
09: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$23,710
Cost:
-
$13,294 304,200 $10,416 588 - - $13,294
304,200
kWh
$10,416
588
kW-months/year
-
-
$
10: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,097
Cost:
-
$1,097 25,114 - - - - $1,097
25,114
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$134,468
Cost:
$85,068
$72,488 1,658,770 $61,564 3,474 $416 - $72,488
1,658,770
kWh
$61,564
3,474
kW-months/year
$416
-
$
TOTAL IMPLEMENTED Savings:
$61,750
Cost:
$60,068
$34,157 781,656 $27,177 1,537 $416 - $34,157
781,656
kWh
$27,177
1,537
kW-months/year
$416
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes