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IAC Assessment: UD0868
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IAC Assessment: UD0868
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Windows & Entry Doors
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 242
Plant Area (Sq.Ft.) 165,000
Annual Production 86,500 Pieces
Production Hrs. Annual 2,080
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,759 2,570,136 kWh $0.05
Electricity Demand $168,370 10,512 kW-months/year $16.02
Electricity Fees $536 - $ -
Natural Gas $23,544 3,080 MMBtu $7.64
TOTAL ENERGY COSTS $326,209
RECOMMENDED SAVINGS* $57,929 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,745
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,535
Cost:
-
$(-87) (-1,671) $4,622 288 - - - - $(-87)
(-1,671)
kWh
$4,622
288
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,026
Cost:
$107,140
$12,666 236,858 $15,395 996 - - $965 - $12,666
236,858
kWh
$15,395
996
kW-months/year
-
-
MMBtu
$965
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,542
Cost:
$1,350
$1,542 29,652 - - - - - - $1,542
29,652
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,282
Cost:
-
$462 8,877 $820 52 - - - - $462
8,877
kWh
$820
52
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,154
Cost:
$380
$776 14,914 $1,378 86 - - - - $776
14,914
kWh
$1,378
86
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,591
Cost:
$2,000
$573 11,009 $1,018 64 - - - - $573
11,009
kWh
$1,018
64
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$682
Cost:
$1,000
$246 4,722 $436 28 - - - - $246
4,722
kWh
$436
28
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,792
Cost:
$1,000
$429 8,251 $763 48 - - $600 - $429
8,251
kWh
$763
48
kW-months/year
-
-
MMBtu
$600
-
$
09: 2.2514 COVER OPEN TANKS Savings:
$1,393
Cost:
$800
$509 9,807 $884 28 - - - - $509
9,807
kWh
$884
28
kW-months/year
-
-
MMBtu
-
-
$
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$1,355
Cost:
$2,415
$583 11,220 $1,078 67 $(-306) (-40) - - $583
11,220
kWh
$1,078
67
kW-months/year
$(-306)
(-40)
MMBtu
-
-
$
11: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$11,912
Cost:
$5,400
- - - - $11,912 1,559 - - -
-
kWh
-
-
kW-months/year
$11,912
1,559
MMBtu
-
-
$
12: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$665
Cost:
$2,000
$175 3,362 - - $490 64 - - $175
3,362
kWh
-
-
kW-months/year
$490
64
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$57,929
Cost:
$123,485
$17,874 337,001 $26,394 1,656 $12,096 1,583 $1,565 - $17,874
337,001
kWh
$26,394
1,656
kW-months/year
$12,096
1,583
MMBtu
$1,565
-
$
TOTAL IMPLEMENTED Savings:
$21,745
Cost:
$8,750
$2,592 49,831 $6,641 415 $11,912 1,559 $600 - $2,592
49,831
kWh
$6,641
415
kW-months/year
$11,912
1,559
MMBtu
$600
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes