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IAC Assessment: UD0869
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IAC Assessment: UD0869
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IAC Center University of Dayton
Assessment Year 2012
Principal Product Fiberglass Based Ceiling Tile
NAICS 327999 - All Other Miscellaneous Nonmetallic Mineral Product Manufacturing
SIC 3299 - Nonmetallic Mineral Products, Nec
Sales $100,000,000-$500,000,000
# of Employees 130
Plant Area (Sq.Ft.) 226,000
Annual Production 80,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $236,741 4,911,000 kWh $0.05
Electricity Demand $64,912 13,140 kW-months/year $4.94
Natural Gas $141,588 30,148 MMBtu $4.70
TOTAL ENERGY COSTS $481,100
RECOMMENDED SAVINGS* $103,476 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,452
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$753
Cost:
$825
$656 9,504 - - - - $97 - $656
9,504
kWh
-
-
kW-months/year
-
-
MMBtu
$97
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,891
Cost:
-
$6,626 96,024 $1,265 256 - - - - $6,626
96,024
kWh
$1,265
256
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$4,665
Cost:
$2,000
$4,665 67,606 - - - - - - $4,665
67,606
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$12,400
Cost:
$57,000
$10,847 157,200 $1,553 314 - - - - $10,847
157,200
kWh
$1,553
314
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$4,610
Cost:
$8,000
$4,610 66,809 - - - - - - $4,610
66,809
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,808
Cost:
$1,000
$4,257 61,700 $551 112 - - - - $4,257
61,700
kWh
$551
112
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,105
Cost:
$400
$1,841 26,672 $264 53 - - - - $1,841
26,672
kWh
$264
53
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$1,504
Cost:
$1,000
- - - - $1,504 320 - - -
-
kWh
-
-
kW-months/year
$1,504
320
MMBtu
-
-
$
09: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$64,740
Cost:
$51,900
$56,657 818,144 $8,083 1,637 - - - - $56,657
818,144
kWh
$8,083
1,637
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$103,476
Cost:
$122,125
$90,159 1,303,659 $11,716 2,372 $1,504 320 $97 - $90,159
1,303,659
kWh
$11,716
2,372
kW-months/year
$1,504
320
MMBtu
$97
-
$
TOTAL IMPLEMENTED Savings:
$13,452
Cost:
$1,825
$11,539 167,228 $1,816 368 - - $97 - $11,539
167,228
kWh
$1,816
368
kW-months/year
-
-
MMBtu
$97
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes