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IAC Assessment: UD0872
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IAC Assessment: UD0872
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Truck Cab / Painted Cabs / Trucks
NAICS 336120 - Heavy Duty Truck Manufacturing
SIC 3711 - Motor Vehicles And Car Bodies
Sales <$500,000
# of Employees 824
Plant Area (Sq.Ft.) 2,351,000
Annual Production 20,807 Pieces
Production Hrs. Annual 1,920
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,897,863 59,086,908 kWh $0.05
Electricity Demand $251,988 128,412 kW-months/year $1.96
Natural Gas $855,370 236,758 MMBtu $3.61
TOTAL ENERGY COSTS $4,155,310
RECOMMENDED SAVINGS* $324,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,221
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,877
Cost:
$5,000
- - $10,877 5,724 - - - - -
-
kWh
$10,877
5,724
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$17,313
Cost:
$23,026
$3,949 78,983 $414 216 - - $12,950 - $3,949
78,983
kWh
$414
216
kW-months/year
-
-
MMBtu
$12,950
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$994
Cost:
-
$896 17,924 $98 52 - - - - $896
17,924
kWh
$98
52
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$142,557
Cost:
$165,900
$132,519 2,650,385 $10,038 5,280 - - - - $132,519
2,650,385
kWh
$10,038
5,280
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$26,335
Cost:
$15,900
$25,048 500,967 $1,287 679 - - - - $25,048
500,967
kWh
$1,287
679
kW-months/year
-
-
MMBtu
-
-
$
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$33,247
Cost:
$3,000
$30,247 604,931 - - - - $3,000 - $30,247
604,931
kWh
-
-
kW-months/year
-
-
MMBtu
$3,000
-
$
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$14,025
Cost:
$21,037
$13,288 265,755 $737 388 - - - - $13,288
265,755
kWh
$737
388
kW-months/year
-
-
MMBtu
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$13,506
Cost:
-
$13,506 270,127 - - - - - - $13,506
270,127
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,452
Cost:
$5,725
$7,452 153,848 - - - - - - $7,452
153,848
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,273
Cost:
$31,000
- - - - $16,273 4,508 - - -
-
kWh
-
-
kW-months/year
$16,273
4,508
MMBtu
-
-
$
11: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$4,252
Cost:
$2,000
- - - - $4,252 1,178 - - -
-
kWh
-
-
kW-months/year
$4,252
1,178
MMBtu
-
-
$
12: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,274
Cost:
$5,000
- - - - $2,274 630 - - -
-
kWh
-
-
kW-months/year
$2,274
630
MMBtu
-
-
$
13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$538
Cost:
$1,000
- - - - $538 149 - - -
-
kWh
-
-
kW-months/year
$538
149
MMBtu
-
-
$
14: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$20,883
Cost:
$41,766
$19,962 399,245 $921 482 - - - - $19,962
399,245
kWh
$921
482
kW-months/year
-
-
MMBtu
-
-
$
15: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$14,454
Cost:
$16,450
$14,454 289,080 - - - - - - $14,454
289,080
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$324,980
Cost:
$336,804
$261,321 5,231,245 $24,372 12,821 $23,337 6,465 $15,950 - $261,321
5,231,245
kWh
$24,372
12,821
kW-months/year
$23,337
6,465
MMBtu
$15,950
-
$
TOTAL IMPLEMENTED Savings:
$67,221
Cost:
$34,026
$35,092 701,838 $11,389 5,992 $4,790 1,327 $15,950 - $35,092
701,838
kWh
$11,389
5,992
kW-months/year
$4,790
1,327
MMBtu
$15,950
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes