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IAC Assessment: UD0874
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IAC Assessment: UD0874
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Flavors
NAICS 311930 - Flavoring Syrup and Concentrate Manufacturing
SIC 2087 - Flavoring Extracts And Syrups, Nec
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 187,515
Annual Production 17,087,000 Tons
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $494,149 15,390,145 kWh $0.03
Electricity Demand $440,559 26,844 kW-months/year $16.41
Natural Gas $1,085,083 206,198 MMBtu $5.26
TOTAL ENERGY COSTS $3,451,261
RECOMMENDED SAVINGS* $544,187 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,935
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$23,112
Cost:
$20,000
- - - - $23,112 - - - - - - - -
-
kWh
-
-
kW-months/year
$23,112
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
02: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$16,400
Cost:
$200
- - - - - - - - $16,400 1,051 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$16,400
1,051
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,108
Cost:
$38,600
$3,441 244,177 $1,830 228 - - - - - - $837 - $3,441
244,177
kWh
$1,830
228
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$837
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,148
Cost:
$51,240
$4,101 133,568 $2,948 180 - - - - - - $1,099 - $4,101
133,568
kWh
$2,948
180
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$1,099
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,338
Cost:
$6,405
$713 23,207 $450 24 - - - - - - $175 - $713
23,207
kWh
$450
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$175
-
$
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$95,537
Cost:
$39,093
$17,097 556,891 $18,457 1,146 - - $59,983 11,404 - - - - $17,097
556,891
kWh
$18,457
1,146
kW-months/year
-
-
$
$59,983
11,404
MMBtu
-
-
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,535
Cost:
-
$2,173 70,795 $1,562 97 - - - - - - $(-1,200) - $2,173
70,795
kWh
$1,562
97
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-1,200)
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$58,058
Cost:
$88,200
- - - - - - $58,058 11,038 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$58,058
11,038
MMBtu
-
-
Tgal
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,928
Cost:
$12,300
- - - - - - $4,928 937 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,928
937
MMBtu
-
-
Tgal
-
-
$
10: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$10,382
Cost:
$30,000
- - - - - - $10,382 1,974 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$10,382
1,974
MMBtu
-
-
Tgal
-
-
$
11: 2.3416 USE COMBINED CYCLE GAS TURBINE GENERATOR SETS WITH WASTE HEAT BOILERS CONNECTED TO TURBINE EXHAUST Savings:
$317,641
Cost:
$906,381
$299,859 9,767,400 $215,552 13,380 - - $(-91,305) 30,039 - - $(-106,465) - $299,859
9,767,400
kWh
$215,552
13,380
kW-months/year
-
-
$
$(-91,305)
30,039
MMBtu
-
-
Tgal
$(-106,465)
-
$
TOTAL RECOMMENDED Savings:
$544,187
Cost:
$1,192,419
$327,384 10,796,038 $240,799 15,055 $23,112 - $42,046 55,392 $16,400 1,051 $(-105,554) - $327,384
10,796,038
kWh
$240,799
15,055
kW-months/year
$23,112
-
$
$42,046
55,392
MMBtu
$16,400
1,051
Tgal
$(-105,554)
-
$
TOTAL IMPLEMENTED Savings:
$18,935
Cost:
$200
$2,173 70,795 $1,562 97 - - - - $16,400 1,051 $(-1,200) - $2,173
70,795
kWh
$1,562
97
kW-months/year
-
-
$
-
-
MMBtu
$16,400
1,051
Tgal
$(-1,200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Administrative Changes