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IAC Assessment: UD0877
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IAC Assessment: UD0877
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Potato Chips
NAICS 311919 - Other Snack Food Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 113,000
Annual Production 5,500,500 Pounds
Production Hrs. Annual 2,652
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $147,851 1,649,754 kWh $0.09
Electricity Demand $14,893 5,244 kW-months/year $2.84
Electricity Fees $95 - $ -
Natural Gas $167,578 38,471 MMBtu $4.36
TOTAL ENERGY COSTS $385,275
RECOMMENDED SAVINGS* $176,973 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $158,404
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.6225 ELIMINATE THIRD SHIFT Savings:
$75,782
Cost:
-
$11,262 125,689 $3,902 1,374 $21,735 4,985 - - - - $38,883 - $11,262
125,689
kWh
$3,902
1,374
kW-months/year
$21,735
4,985
MMBtu
-
-
Tgal
-
-
$
$38,883
-
$
02: 3.4155 METER WASTE WATER Savings:
$18,660
Cost:
$1,000
- - - - - - $18,660 5,003 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,660
5,003
Tgal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,981
Cost:
$14,250
$8,109 90,486 $872 312 - - - - - - - - $8,109
90,486
kWh
$872
312
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,143
Cost:
$8,200
$4,566 50,953 $577 196 - - - - - - - - $4,566
50,953
kWh
$577
196
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,183
Cost:
$1,000
$3,610 40,281 $573 202 - - - - - - - - $3,610
40,281
kWh
$573
202
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,095
Cost:
-
$2,095 23,379 - - - - - - - - - - $2,095
23,379
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$262
Cost:
$500
$235 2,624 $27 10 - - - - - - - - $235
2,624
kWh
$27
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$61,182
Cost:
$25,000
$2,495 27,850 $178 62 $27,664 6,340 - - $30,845 - - - $2,495
27,850
kWh
$178
62
kW-months/year
$27,664
6,340
MMBtu
-
-
Tgal
$30,845
-
$
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$685
Cost:
$2,000
- - - - $685 157 - - - - - - -
-
kWh
-
-
kW-months/year
$685
157
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$176,973
Cost:
$51,950
$32,372 361,262 $6,129 2,155 $50,084 11,482 $18,660 5,003 $30,845 - $38,883 - $32,372
361,262
kWh
$6,129
2,155
kW-months/year
$50,084
11,482
MMBtu
$18,660
5,003
Tgal
$30,845
-
$
$38,883
-
$
TOTAL IMPLEMENTED Savings:
$158,404
Cost:
$28,000
$15,852 176,918 $4,080 1,436 $50,084 11,482 $18,660 5,003 $30,845 - $38,883 - $15,852
176,918
kWh
$4,080
1,436
kW-months/year
$50,084
11,482
MMBtu
$18,660
5,003
Tgal
$30,845
-
$
$38,883
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes