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IAC Assessment: UD0878
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IAC Assessment: UD0878
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Foundry
NAICS 331513 - Steel Foundries (except Investment)
SIC 3325 - Steel Foundries, Nec
Sales <$500,000
# of Employees 50
Plant Area (Sq.Ft.) 255,800
Annual Production 1,267,048 Pounds
Production Hrs. Annual 4,250
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,011,951 13,296,727 kWh $0.08
Electricity Demand $102,366 36,000 kW-months/year $2.84
Natural Gas $377,370 68,211 MMBtu $5.53
TOTAL ENERGY COSTS $1,527,131
RECOMMENDED SAVINGS* $97,692 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,712
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$8,520
Cost:
-
- - $8,520 3,000 - - - - - - -
-
kWh
$8,520
3,000
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$5,314
Cost:
$9,180
$4,950 86,596 $364 128 - - - - - - $4,950
86,596
kWh
$364
128
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,934
Cost:
-
$3,189 55,774 $745 263 - - - - - - $3,189
55,774
kWh
$745
263
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$12,749
Cost:
$19,400
$10,333 180,747 $2,416 851 - - - - - - $10,333
180,747
kWh
$2,416
851
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,303
Cost:
$1,000
$5,901 103,211 $402 142 - - - - - - $5,901
103,211
kWh
$402
142
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,575
Cost:
$15,000
- - - - $16,575 2,997 - - - - -
-
kWh
-
-
kW-months/year
$16,575
2,997
MMBtu
-
-
Tgal
-
-
gal
07: 3.4151 MINIMIZE WATER USAGE Savings:
$21,594
Cost:
$4,000
- - - - - - $6,837 3,679 $14,757 3,679,412 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,837
3,679
Tgal
$14,757
3,679,412
gal
08: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,800
Cost:
$2,000
$1,800 31,482 - - - - - - - - $1,800
31,482
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
09: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$20,903
Cost:
$15,000
- - - - $20,903 3,780 - - - - -
-
kWh
-
-
kW-months/year
$20,903
3,780
MMBtu
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$97,692
Cost:
$65,580
$26,173 457,810 $12,447 4,384 $37,478 6,777 $6,837 3,679 $14,757 3,679,412 $26,173
457,810
kWh
$12,447
4,384
kW-months/year
$37,478
6,777
MMBtu
$6,837
3,679
Tgal
$14,757
3,679,412
gal
TOTAL IMPLEMENTED Savings:
$36,712
Cost:
$25,180
$10,851 189,807 $9,286 3,270 $16,575 2,997 - - - - $10,851
189,807
kWh
$9,286
3,270
kW-months/year
$16,575
2,997
MMBtu
-
-
Tgal
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz)