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IAC Assessment: UD0881
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IAC Assessment: UD0881
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Activated Carbon
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 181,945
Annual Production 14,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $236,328 3,339,484 kWh $0.07
Electricity Demand $45,015 7,968 kW-months/year $5.65
Natural Gas $425,139 116,168 MMBtu $3.66
TOTAL ENERGY COSTS $837,917
RECOMMENDED SAVINGS* $109,328 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,284
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$18,015
Cost:
$72,060
- - - - - - - - $18,015 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$18,015
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,622
Cost:
$24,525
$11,326 155,639 $640 113 - - $656 - - - $11,326
155,639
kWh
$640
113
kW-months/year
-
-
MMBtu
$656
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,257
Cost:
-
$2,038 28,039 $219 38 - - - - - - $2,038
28,039
kWh
$219
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,024
Cost:
$1,525
$925 12,709 $99 18 - - - - - - $925
12,709
kWh
$99
18
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$2,823
Cost:
$1,200
- - $2,823 35,088 - - - - - - -
-
kWh
$2,823
35,088
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,640
Cost:
$6,800
$2,384 32,764 $256 44 - - - - - - $2,384
32,764
kWh
$256
44
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7314 REDUCE VENTILATION AIR Savings:
$1,515
Cost:
$3,000
$1,368 18,801 $147 25 - - - - - - $1,368
18,801
kWh
$147
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,410
Cost:
$50
$1,274 17,520 $136 24 - - - - - - $1,274
17,520
kWh
$136
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$371
Cost:
$1,000
$877 12,046 $94 17 - - $(-600) - - - $877
12,046
kWh
$94
17
kW-months/year
-
-
MMBtu
$(-600)
-
$
-
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,191
Cost:
$15,000
- - - - $3,191 867 - - - - -
-
kWh
-
-
kW-months/year
$3,191
867
MMBtu
-
-
$
-
-
$
11: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$184
Cost:
$200
- - - - $184 50 - - - - -
-
kWh
-
-
kW-months/year
$184
50
MMBtu
-
-
$
-
-
$
12: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$133
Cost:
$100
- - - - $133 36 - - - - -
-
kWh
-
-
kW-months/year
$133
36
MMBtu
-
-
$
-
-
$
13: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$20,343
Cost:
$55,500
- - - - $20,343 5,528 - - - - -
-
kWh
-
-
kW-months/year
$20,343
5,528
MMBtu
-
-
$
-
-
$
14: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,378
Cost:
$11,500
- - - - $14,378 3,907 - - - - -
-
kWh
-
-
kW-months/year
$14,378
3,907
MMBtu
-
-
$
-
-
$
15: 2.2514 COVER OPEN TANKS Savings:
$3,707
Cost:
$3,174
- - - - $3,707 1,007 - - - - -
-
kWh
-
-
kW-months/year
$3,707
1,007
MMBtu
-
-
$
-
-
$
16: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT Savings:
$24,715
Cost:
$101,000
$31,873 438,000 $3,420 600 $(-6,198) (-1,684) $(-4,380) - - - $31,873
438,000
kWh
$3,420
600
kW-months/year
$(-6,198)
(-1,684)
MMBtu
$(-4,380)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$109,328
Cost:
$296,634
$52,065 715,518 $7,834 35,968 $35,738 9,711 $(-4,324) - $18,015 - $52,065
715,518
kWh
$7,834
35,968
kW-months/year
$35,738
9,711
MMBtu
$(-4,324)
-
$
$18,015
-
$
TOTAL IMPLEMENTED Savings:
$26,284
Cost:
$49,400
$17,947 246,671 $4,173 35,326 $3,508 953 $656 - - - $17,947
246,671
kWh
$4,173
35,326
kW-months/year
$3,508
953
MMBtu
$656
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost