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IAC Assessment: UD0885
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IAC Assessment: UD0885
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Thermoset Composites
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 300,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $825,677 13,855,971 kWh $0.06
Electricity Demand $70,623 28,944 kW-months/year $2.44
Electricity Fees $94,902 - $ -
Natural Gas $59,528 5,563 MMBtu $10.70
TOTAL ENERGY COSTS $1,050,730
RECOMMENDED SAVINGS* $326,442 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,959
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$10,632
Cost:
$80,000
- - - - - - $10,632 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,632
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,480
Cost:
$60,000
- - - - - - $6,480 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,480
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,001
Cost:
$79,437
$24,985 419,285 $2,499 839 - - $1,517 - $24,985
419,285
kWh
$2,499
839
kW-months/year
-
-
MMBtu
$1,517
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,108
Cost:
$14,100
$6,021 101,040 $602 202 - - $485 - $6,021
101,040
kWh
$602
202
kW-months/year
-
-
MMBtu
$485
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$120,105
Cost:
-
$116,230 1,950,500 $3,875 1,300 - - - - $116,230
1,950,500
kWh
$3,875
1,300
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,143
Cost:
-
$948 15,907 $195 66 - - - - $948
15,907
kWh
$195
66
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$101,273
Cost:
$58,500
$96,174 1,613,923 $5,099 1,711 - - - - $96,174
1,613,923
kWh
$5,099
1,711
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,705
Cost:
$3,600
$1,705 28,608 - - - - - - $1,705
28,608
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,587
Cost:
$1,100
$5,988 100,488 $599 200 - - - - $5,988
100,488
kWh
$599
200
kW-months/year
-
-
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,356
Cost:
$946
- - - - $6,356 594 - - -
-
kWh
-
-
kW-months/year
$6,356
594
MMBtu
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,958
Cost:
-
- - - - $1,958 183 - - -
-
kWh
-
-
kW-months/year
$1,958
183
MMBtu
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$988
Cost:
$3,250
$988 16,586 - - - - - - $988
16,586
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
13: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$33,106
Cost:
$294,000
$11,987 201,153 - - - - $21,119 - $11,987
201,153
kWh
-
-
kW-months/year
-
-
MMBtu
$21,119
-
$
TOTAL RECOMMENDED Savings:
$326,442
Cost:
$594,933
$265,026 4,447,490 $12,869 4,318 $8,314 777 $40,233 - $265,026
4,447,490
kWh
$12,869
4,318
kW-months/year
$8,314
777
MMBtu
$40,233
-
$
TOTAL IMPLEMENTED Savings:
$30,959
Cost:
$79,437
$24,985 419,285 $2,499 839 $1,958 183 $1,517 - $24,985
419,285
kWh
$2,499
839
kW-months/year
$1,958
183
MMBtu
$1,517
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas One-time Revenue or Avoided Cost