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IAC Assessment: UD0887
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IAC Assessment: UD0887
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IAC Center University of Dayton
Assessment Year 2013
Principal Product Gas Station Equipment
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899 - Chemical Preparations, Nec
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 189,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 4,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $191,329 4,469,271 kWh $0.04
Electricity Demand $195,615 10,620 kW-months/year $18.42
Natural Gas $61,717 10,076 MMBtu $6.13
TOTAL ENERGY COSTS $448,661
RECOMMENDED SAVINGS* $54,246 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,865
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,553
Cost:
$50
$743 18,450 $810 49 - - - - $743
18,450
kWh
$810
49
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,438
Cost:
-
$688 17,079 $750 46 - - - - $688
17,079
kWh
$750
46
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$497
Cost:
$500
$238 5,895 $259 16 - - - - $238
5,895
kWh
$259
16
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$8,763
Cost:
$2,075
$4,161 103,265 $3,780 229 - - $822 - $4,161
103,265
kWh
$3,780
229
kW-months/year
-
-
MMBtu
$822
-
$
05: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$3,141
Cost:
$350
$2,878 71,442 - - - - $263 - $2,878
71,442
kWh
-
-
kW-months/year
-
-
MMBtu
$263
-
$
06: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$594
Cost:
$350
$594 14,749 - - - - - - $594
14,749
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,173
Cost:
$10,000
- - $19,173 1,164 - - - - -
-
kWh
$19,173
1,164
kW-months/year
-
-
MMBtu
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$10,244
Cost:
-
- - $10,244 622 - - - - -
-
kWh
$10,244
622
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,136
Cost:
$4,000
- - - - $5,136 838 - - -
-
kWh
-
-
kW-months/year
$5,136
838
MMBtu
-
-
$
10: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$187
Cost:
$300
- - - - $187 30 - - -
-
kWh
-
-
kW-months/year
$187
30
MMBtu
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,637
Cost:
$3,420
$1,075 26,676 $1,562 95 - - - - $1,075
26,676
kWh
$1,562
95
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$500
Cost:
-
$108 2,679 $392 24 - - - - $108
2,679
kWh
$392
24
kW-months/year
-
-
MMBtu
-
-
$
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$383
Cost:
-
$383 9,512 - - - - - - $383
9,512
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$54,246
Cost:
$21,045
$10,868 269,747 $36,970 2,245 $5,323 868 $1,085 - $10,868
269,747
kWh
$36,970
2,245
kW-months/year
$5,323
868
MMBtu
$1,085
-
$
TOTAL IMPLEMENTED Savings:
$15,865
Cost:
$6,395
$7,882 195,626 $7,161 434 - - $822 - $7,882
195,626
kWh
$7,161
434
kW-months/year
-
-
MMBtu
$822
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes