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IAC Assessment: UD0912
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IAC Assessment: UD0912
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IAC Center University of Dayton
Assessment Year 2014
Principal Product HVAC for automotive
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 290
Plant Area (Sq.Ft.) 130,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 6,664
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $382,646 7,316,358 kWh $0.05
Electricity Demand $150,490 15,732 kW-months/year $9.57
Natural Gas $26,827 4,935 MMBtu $5.44
TOTAL ENERGY COSTS $566,786
RECOMMENDED SAVINGS* $157,495 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$10,884
Cost:
-
$8,290 158,506 $2,063 217 - - $531 - $8,290
158,506
kWh
$2,063
217
kW-months/year
-
-
$
$531
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$724
Cost:
$1,400
$434 8,308 $108 12 - - $182 - $434
8,308
kWh
$108
12
kW-months/year
-
-
$
$182
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,893
Cost:
$1,130
$4,719 90,228 $1,174 124 - - - - $4,719
90,228
kWh
$1,174
124
kW-months/year
-
-
$
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$35,294
Cost:
$20,000
$33,546 641,415 $1,748 150 - - - - $33,546
641,415
kWh
$1,748
150
kW-months/year
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$867
Cost:
$1,000
$1,367 26,140 $340 36 $(-840) - - - $1,367
26,140
kWh
$340
36
kW-months/year
$(-840)
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,884
Cost:
$11,400
$2,309 44,150 $575 60 - - - - $2,309
44,150
kWh
$575
60
kW-months/year
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,602
Cost:
-
$1,283 24,529 $319 34 - - - - $1,283
24,529
kWh
$319
34
kW-months/year
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,794
Cost:
$8,675
$7,842 149,950 $1,952 205 - - - - $7,842
149,950
kWh
$1,952
205
kW-months/year
-
-
$
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,329
Cost:
$10,250
$3,466 66,276 $863 91 - - - - $3,466
66,276
kWh
$863
91
kW-months/year
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,833
Cost:
$5,300
$1,833 35,041 - - - - - - $1,833
35,041
kWh
-
-
kW-months/year
-
-
$
-
-
$
11: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$47,606
Cost:
-
$47,606 1,041,414 - - - - - - $47,606
1,041,414
kWh
-
-
kW-months/year
-
-
$
-
-
$
12: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$35,785
Cost:
$199,800
$26,988 516,017 $8,797 926 - - - - $26,988
516,017
kWh
$8,797
926
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$157,495
Cost:
$258,955
$139,683 2,801,974 $17,939 1,855 $(-840) - $713 - $139,683
2,801,974
kWh
$17,939
1,855
kW-months/year
$(-840)
-
$
$713
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost