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IAC Assessment: UD0914
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IAC Assessment: UD0914
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IAC Center University of Dayton
Assessment Year 2014
Principal Product Plastic and rubber automotive parts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 432
Plant Area (Sq.Ft.) 246,000
Annual Production 23,400,000 Pounds
Production Hrs. Annual 6,666
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,104,798 17,494,824 kWh $0.06
Electricity Demand $293,413 37,188 kW-months/year $7.89
Natural Gas $76,919 7,398 MMBtu $10.40
TOTAL ENERGY COSTS $1,475,130
RECOMMENDED SAVINGS* $214,859 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,657
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$34,542
Cost:
$8,700
$13,608 215,484 $20,934 2,653 - - - - $13,608
215,484
kWh
$20,934
2,653
kW-months/year
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$6,836
Cost:
$5,325
$5,581 88,378 $1,255 160 - - - - $5,581
88,378
kWh
$1,255
160
kW-months/year
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$436
Cost:
$400
$436 6,910 - - - - - - $436
6,910
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,381
Cost:
-
$4,638 73,441 $1,043 132 $(-300) - - - $4,638
73,441
kWh
$1,043
132
kW-months/year
$(-300)
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,264
Cost:
$5,000
$2,665 42,204 $599 76 - - - - $2,665
42,204
kWh
$599
76
kW-months/year
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,960
Cost:
$5,000
$1,600 25,331 $360 46 - - - - $1,600
25,331
kWh
$360
46
kW-months/year
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$57,276
Cost:
$82,980
$45,483 720,237 $10,230 1,296 $1,563 - - - $45,483
720,237
kWh
$10,230
1,296
kW-months/year
$1,563
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$79,150
Cost:
$211,525
$64,617 1,023,231 $14,533 1,842 - - - - $64,617
1,023,231
kWh
$14,533
1,842
kW-months/year
-
-
$
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,388
Cost:
-
$(-82) (-1,300) - - $(-250) - $3,720 - $(-82)
(-1,300)
kWh
-
-
kW-months/year
$(-250)
-
$
$3,720
-
$
10: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$22,626
Cost:
-
- - - - - - $22,626 - -
-
kWh
-
-
kW-months/year
-
-
$
$22,626
-
$
TOTAL RECOMMENDED Savings:
$214,859
Cost:
$318,930
$138,546 2,193,916 $48,954 6,204 $1,013 - $26,346 - $138,546
2,193,916
kWh
$48,954
6,204
kW-months/year
$1,013
-
$
$26,346
-
$
TOTAL IMPLEMENTED Savings:
$62,657
Cost:
$82,980
$50,121 793,678 $11,273 1,428 $1,263 - - - $50,121
793,678
kWh
$11,273
1,428
kW-months/year
$1,263
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost