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IAC Assessment: UD0920
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IAC Assessment: UD0920
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Automotive Components
NAICS 336370 - Motor Vehicle Metal Stamping
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 172,000
Annual Production 5,500,000 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $305,917 4,260,706 kWh $0.07
Electricity Demand $58,270 12,232 kW-months/year $4.76
Natural Gas $32,641 3,369 MMBtu $9.69
TOTAL ENERGY COSTS $396,828
RECOMMENDED SAVINGS* $135,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,454
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$13,359
Cost:
-
- - - - $13,359 - - - - - - - -
-
kWh
-
-
kW-months/year
$13,359
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$1,749
Cost:
-
- - $1,749 329 - - - - - - - - -
-
kWh
$1,749
329
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,626
Cost:
$200
$3,179 42,000 $447 84 - - - - - - - - $3,179
42,000
kWh
$447
84
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$3,654
Cost:
$600
$107 1,411 - - - - $3,547 366 - - - - $107
1,411
kWh
-
-
kW-months/year
-
-
$
$3,547
366
MMBtu
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,374
Cost:
-
$2,374 31,359 - - - - - - - - - - $2,374
31,359
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$47,012
Cost:
-
$41,219 544,500 $5,793 1,090 - - - - - - - - $41,219
544,500
kWh
$5,793
1,090
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$21,116
Cost:
-
$18,514 244,565 $2,602 489 - - - - - - - - $18,514
244,565
kWh
$2,602
489
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,293
Cost:
$25,800
$8,228 108,696 $2,065 388 - - - - - - - - $8,228
108,696
kWh
$2,065
388
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,453
Cost:
$20,680
$11,263 148,790 $1,583 298 - - - - $607 - - - $11,263
148,790
kWh
$1,583
298
kW-months/year
-
-
$
-
-
MMBtu
$607
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,355
Cost:
$3,835
$1,088 14,377 $153 29 - - - - $114 - - - $1,088
14,377
kWh
$153
29
kW-months/year
-
-
$
-
-
MMBtu
$114
-
$
-
-
$
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$11,244
Cost:
-
- - - - - - - - - - $11,244 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$11,244
-
$
12: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$6,095
Cost:
$7,375
- - - - - - - - - - $6,095 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$6,095
-
$
TOTAL RECOMMENDED Savings:
$135,330
Cost:
$58,490
$85,972 1,135,698 $14,392 2,706 $13,359 - $3,547 366 $721 - $17,339 - $85,972
1,135,698
kWh
$14,392
2,706
kW-months/year
$13,359
-
$
$3,547
366
MMBtu
$721
-
$
$17,339
-
$
TOTAL IMPLEMENTED Savings:
$19,454
Cost:
$7,375
- - - - $13,359 - - - - - $6,095 - -
-
kWh
-
-
kW-months/year
$13,359
-
$
-
-
MMBtu
-
-
$
$6,095
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost