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IAC Assessment: UD0931
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IAC Assessment: UD0931
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IAC Center University of Dayton
Assessment Year 2015
Principal Product Float Glass
NAICS 327211 - Flat Glass Manufacturing
SIC 3211 - Flat Glass
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 1,880,000
Annual Production 234,600 Thousand Feet
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,454,481 103,047,312 kWh $0.02
Electricity Demand $1,541,534 164,952 kW-months/year $9.35
Natural Gas $13,139,464 2,657,692 MMBtu $4.94
TOTAL ENERGY COSTS $17,353,830
RECOMMENDED SAVINGS* $655,274 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $171,203
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ Tgal
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$108,029
Cost:
-
- - - - $108,029 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$108,029
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$185,788
Cost:
$193
- - - - - - $185,788 37,609 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$185,788
37,609
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$171,582
Cost:
$16,050
$(-108) (-3,968) - - - - - - $85,845 61,921 - - $85,845 - $(-108)
(-3,968)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$85,845
61,921
Tgal
-
-
$
$85,845
-
Tgal
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,102
Cost:
$3,250
$741 27,113 $361 37 - - - - - - - - - - $741
27,113
kWh
$361
37
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,304
Cost:
-
$6,932 253,536 $3,372 347 - - - - - - - - - - $6,932
253,536
kWh
$3,372
347
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$108,502
Cost:
$151,300
$72,991 2,669,753 $35,511 3,657 - - - - - - - - - - $72,991
2,669,753
kWh
$35,511
3,657
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,063
Cost:
-
$8,115 296,830 $3,948 407 - - - - - - - - - - $8,115
296,830
kWh
$3,948
407
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 2.5123 REDUCE FLUID FLOW RATES Savings:
$14,443
Cost:
$14,964
$9,716 355,380 $4,727 487 - - - - - - - - - - $9,716
355,380
kWh
$4,727
487
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,769
Cost:
$24,400
$4,769 174,436 - - - - - - - - - - - - $4,769
174,436
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,937
Cost:
$41,800
$6,012 219,890 $2,925 301 - - - - - - - - - - $6,012
219,890
kWh
$2,925
301
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
11: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,127
Cost:
$9,200
$1,874 68,557 $1,253 129 - - - - - - - - - - $1,874
68,557
kWh
$1,253
129
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,628
Cost:
$83,660
$14,315 523,580 $7,525 775 - - - - - - $4,788 - - - $14,315
523,580
kWh
$7,525
775
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$4,788
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$655,274
Cost:
$344,817
$125,357 4,585,107 $59,622 6,141 $108,029 - $185,788 37,609 $85,845 61,921 $4,788 - $85,845 - $125,357
4,585,107
kWh
$59,622
6,141
kW-months/year
$108,029
-
$
$185,788
37,609
MMBtu
$85,845
61,921
Tgal
$4,788
-
$
$85,845
-
Tgal
TOTAL IMPLEMENTED Savings:
$171,203
Cost:
$301,160
$113,134 4,138,025 $53,281 5,488 - - - - - - $4,788 - - - $113,134
4,138,025
kWh
$53,281
5,488
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$4,788
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Water Consumption