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IAC Assessment: UD0950
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IAC Assessment: UD0950
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IAC Center University of Dayton
Assessment Year 2016
Principal Product Laminated Label Stock
NAICS 326112 - Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671 - Paper Coated & Laminated, Packaging
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 228,000
Annual Production 1,100,072,305 Units
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $181,235 2,646,378 kWh $0.07
Electricity Demand $29,707 6,012 kW-months/year $4.94
Electricity Fees $2,778 - $ -
Natural Gas $80,171 12,969 MMBtu $6.18
TOTAL ENERGY COSTS $293,891
RECOMMENDED SAVINGS* $28,622 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,455
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$5,935
Cost:
$5,000
- - - - - - $5,935 1,097 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,935
1,097
MMBtu
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,008
Cost:
$10,000
- - - - - - $3,008 556 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,008
556
MMBtu
-
-
$
-
-
$
03: 2.1222 INSTALL TURBULATORS Savings:
$1,055
Cost:
$1,875
- - - - - - $1,055 195 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,055
195
MMBtu
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,050
Cost:
$671
- - - - - - $1,050 194 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,050
194
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$671
Cost:
$1,116
- - - - - - $671 124 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$671
124
MMBtu
-
-
$
-
-
$
06: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN Savings:
$195
Cost:
-
- - - - - - $195 36 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$195
36
MMBtu
-
-
$
-
-
$
07: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$424
Cost:
$484
- - - - - - $424 78 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$424
78
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,004
Cost:
$1,452
$3,457 59,371 - - - - - - $547 - - - $3,457
59,371
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$547
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,530
Cost:
$4,047
$2,284 39,234 $356 77 - - - - $(-110) - - - $2,284
39,234
kWh
$356
77
kW-months/year
-
-
$
-
-
MMBtu
$(-110)
-
$
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$240
Cost:
$460
$158 2,710 $82 18 - - - - - - - - $158
2,710
kWh
$82
18
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$335
Cost:
$1,000
$726 12,467 $113 24 - - - - $(-504) - - - $726
12,467
kWh
$113
24
kW-months/year
-
-
$
-
-
MMBtu
$(-504)
-
$
-
-
$
12: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,295
Cost:
$6,540
- - - - $1,295 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,295
-
$
-
-
MMBtu
-
-
$
-
-
$
13: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$7,880
Cost:
-
- - - - - - - - - - $7,880 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$7,880
-
$
TOTAL RECOMMENDED Savings:
$28,622
Cost:
$32,645
$6,625 113,782 $551 119 $1,295 - $12,338 2,280 $(-67) - $7,880 - $6,625
113,782
kWh
$551
119
kW-months/year
$1,295
-
$
$12,338
2,280
MMBtu
$(-67)
-
$
$7,880
-
$
TOTAL IMPLEMENTED Savings:
$8,455
Cost:
$1,460
$884 15,177 $195 42 - - - - $(-504) - $7,880 - $884
15,177
kWh
$195
42
kW-months/year
-
-
$
-
-
MMBtu
$(-504)
-
$
$7,880
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Ancillary Material Cost