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IAC Assessment: UD0952
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IAC Assessment: UD0952
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IAC Center University of Dayton
Assessment Year 2016
Principal Product Encapsulated and Spray Dried Flavors
NAICS 311942 - Spice and Extract Manufacturing
SIC 2087 - Flavoring Extracts And Syrups, Nec
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 217,000
Annual Production 3,900,000 Pounds
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $645,493 12,621,300 kWh $0.05
Electricity Demand $213,728 24,480 kW-months/year $8.73
Electricity Fees $2,586 - $ -
Natural Gas $269,212 42,716 MMBtu $6.30
TOTAL ENERGY COSTS $1,355,532
RECOMMENDED SAVINGS* $90,077 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,725
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$26,792
Cost:
-
- - - - $27,392 - - - - - $(-600) - -
-
kWh
-
-
kW-months/year
$27,392
-
$
-
-
MMBtu
-
-
lb
$(-600)
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,722
Cost:
-
$3,158 118,089 $1,564 169 - - - - - - - - $3,158
118,089
kWh
$1,564
169
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$1,277
Cost:
-
$854 31,920 $423 46 - - - - - - - - $854
31,920
kWh
$423
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,157
Cost:
-
- - - - - - $4,157 664 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,157
664
MMBtu
-
-
lb
-
-
$
05: 2.2123 INSULATE FEEDWATER TANK Savings:
$983
Cost:
$509
- - - - - - $983 157 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$983
157
MMBtu
-
-
lb
-
-
$
06: 2.1222 INSTALL TURBULATORS Savings:
$6,373
Cost:
$3,750
- - - - - - $6,373 1,018 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,373
1,018
MMBtu
-
-
lb
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,764
Cost:
$1,000
$2,491 93,143 $1,233 133 - - - - - - $(-960) - $2,491
93,143
kWh
$1,233
133
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-960)
-
$
08: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,652
Cost:
$800
$1,652 61,729 - - - - - - - - - - $1,652
61,729
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,838
Cost:
$19,760
$8,963 335,193 - - - - - - - - $1,875 - $8,963
335,193
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$1,875
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,795
Cost:
$12,240
$2,077 77,656 $1,028 111 - - - - - - $(-310) - $2,077
77,656
kWh
$1,028
111
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-310)
-
$
11: 2.7122 DISCONNECT BALLASTS Savings:
$546
Cost:
$80
$320 11,975 $159 17 - - - - - - $67 - $320
11,975
kWh
$159
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$67
-
$
12: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$9,559
Cost:
$23,200
- - - - - - $9,559 1,527 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,559
1,527
MMBtu
-
-
lb
-
-
$
13: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$17,619
Cost:
$90,000
$(-14) (-525) $(-167) (-18) - - - - $17,800 120,000 - - $(-14)
(-525)
kWh
$(-167)
(-18)
kW-months/year
-
-
$
-
-
MMBtu
$17,800
120,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$90,077
Cost:
$151,339
$19,501 729,180 $4,240 458 $27,392 - $21,072 3,366 $17,800 120,000 $72 - $19,501
729,180
kWh
$4,240
458
kW-months/year
$27,392
-
$
$21,072
3,366
MMBtu
$17,800
120,000
lb
$72
-
$
TOTAL IMPLEMENTED Savings:
$38,725
Cost:
$14,040
$9,378 350,617 $3,825 413 $27,392 - - - - - $(-1,870) - $9,378
350,617
kWh
$3,825
413
kW-months/year
$27,392
-
$
-
-
MMBtu
-
-
lb
$(-1,870)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (haz) Administrative Changes