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IAC Assessment: UD0953
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IAC Assessment: UD0953
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IAC Center University of Dayton
Assessment Year 2016
Principal Product Electrical Boxes and Enclosures
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 222,000
Annual Production 228,400 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,353 3,100,440 kWh $0.04
Electricity Demand $179,985 8,412 kW-months/year $21.40
Electricity Fees $5,856 - $ -
Natural Gas $8,034 1,038 MMBtu $7.74
TOTAL ENERGY COSTS $317,589
RECOMMENDED SAVINGS* $71,005 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $634
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ %
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$5,190
Cost:
$348
$2,274 72,900 $2,916 146 - - - - - - - - - - $2,274
72,900
kWh
$2,916
146
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,619
Cost:
-
$1,253 40,154 $1,606 80 - - - - - - $(-240) - - - $1,253
40,154
kWh
$1,606
80
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$(-240)
-
$
-
-
%
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$577
Cost:
$1,500
$253 8,098 $324 16 - - - - - - - - - - $253
8,098
kWh
$324
16
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
04: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$11,540
Cost:
$25,000
- - $11,540 577 - - - - - - - - - - -
-
kWh
$11,540
577
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
05: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS Savings:
$10,677
Cost:
$32,500
$9,360 300,000 $24,000 1,200 - - $(-22,683) (-3,103) - - - - - - $9,360
300,000
kWh
$24,000
1,200
kW-months/year
-
-
$
$(-22,683)
(-3,103)
MMBtu
-
-
Tgal
-
-
$
-
-
%
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,158
Cost:
$9,400
- - - - $3,158 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,158
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
07: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$634
Cost:
-
- - - - - - - - $634 221 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$634
221
Tgal
-
-
$
-
-
%
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$964
Cost:
$5,300
$422 13,538 $542 27 - - - - - - - - - - $422
13,538
kWh
$542
27
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
09: 3.7121 IMPROVE HANDLING PRACTICES Savings:
$35,646
Cost:
$100,000
$(-155) (-4,973) $(-199) (-10) - - - - - - - - $36,000 - $(-155)
(-4,973)
kWh
$(-199)
(-10)
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
$
$36,000
-
%
TOTAL RECOMMENDED Savings:
$71,005
Cost:
$174,048
$13,407 429,717 $40,729 2,037 $3,158 - $(-22,683) (-3,103) $634 221 $(-240) - $36,000 - $13,407
429,717
kWh
$40,729
2,037
kW-months/year
$3,158
-
$
$(-22,683)
(-3,103)
MMBtu
$634
221
Tgal
$(-240)
-
$
$36,000
-
%
TOTAL IMPLEMENTED Savings:
$634
Cost:
-
- - - - - - - - $634 221 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$634
221
Tgal
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Personnel Changes Increase in Production