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IAC Assessment: UD0957
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IAC Assessment: UD0957
IAC Center University of Dayton
Assessment Year 2016
Principal Product Mixing Equipment
NAICS 333249 - Other Industrial Machinery Manufacturing
SIC 3559 - Special Industry Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 170
Plant Area (Sq.Ft.) 175,000
Annual Production 160,000 Units
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $273,631 3,966,462 kWh $0.07
Electricity Demand $57,641 9,168 kW-months/year $6.29
Electricity Fees $1 - $ -
Natural Gas $46,606 5,353 MMBtu $8.71
TOTAL ENERGY COSTS $377,879
RECOMMENDED SAVINGS* $87,545 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,953
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$15,501
Cost:
-
- - $15,501 2,349 - - - - - - -
-
kWh
$15,501
2,349
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$7,063
Cost:
-
$452 6,656 - - $6,611 759 - - - - $452
6,656
kWh
-
-
kW-months/year
$6,611
759
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,975
Cost:
-
$2,499 36,803 $476 72 - - - - - - $2,499
36,803
kWh
$476
72
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,213
Cost:
-
$918 13,524 $295 45 - - - - - - $918
13,524
kWh
$295
45
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,040
Cost:
$1,000
$4,300 63,329 $820 124 - - $(-1,080) - - - $4,300
63,329
kWh
$820
124
kW-months/year
-
-
MMBtu
$(-1,080)
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,859
Cost:
$86,636
$25,655 377,931 $4,890 741 - - $(-686) - - - $25,655
377,931
kWh
$4,890
741
kW-months/year
-
-
MMBtu
$(-686)
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,818
Cost:
$6,804
$3,854 56,754 $734 111 - - $230 - - - $3,854
56,754
kWh
$734
111
kW-months/year
-
-
MMBtu
$230
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,660
Cost:
$7,056
$4,182 61,591 $77 12 - - $401 - - - $4,182
61,591
kWh
$77
12
kW-months/year
-
-
MMBtu
$401
-
$
-
-
$
09: 3.2124 CONVERT TO AIR ASSISTED / AIRLESS PAINT GUNS Savings:
$17,416
Cost:
$4,660
$48 703 $27 4 - - - - $17,341 - $48
703
kWh
$27
4
kW-months/year
-
-
MMBtu
-
-
$
$17,341
-
$
TOTAL RECOMMENDED Savings:
$87,545
Cost:
$106,156
$41,908 617,291 $22,820 3,458 $6,611 759 $(-1,135) - $17,341 - $41,908
617,291
kWh
$22,820
3,458
kW-months/year
$6,611
759
MMBtu
$(-1,135)
-
$
$17,341
-
$
TOTAL IMPLEMENTED Savings:
$42,953
Cost:
$93,440
$30,879 454,865 $5,919 897 $6,611 759 $(-456) - - - $30,879
454,865
kWh
$5,919
897
kW-months/year
$6,611
759
MMBtu
$(-456)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material