Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Dayton |
|---|---|
| Assessment Year | 2017 |
| Principal Product | Metal Forming Machinery |
| NAICS | 333517 - Machine Tool Manufacturing |
| SIC | 3542 - Machine Tools, Metal Forming Types |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 425 |
| Plant Area (Sq.Ft.) | 600,000 |
| Annual Production | 50 Pieces |
| Production Hrs. Annual | 4,250 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $796,048 | 9,756,000 | kWh | $0.08 |
| Electricity Demand | $184,509 | 22,140 | kW-months/year | $8.33 |
| Electricity Fees | $7,709 | - | $ | - |
| Natural Gas | $123,045 | 27,135 | MMBtu | $4.53 |
| TOTAL ENERGY COSTS | $1,111,311 | |||
| RECOMMENDED SAVINGS* | $121,634 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $57,572 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #1 | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #1 | Water Usage | Water Disposal | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS |
Savings: $10,202 Cost: - |
$56 | 649 | - | - | $10,146 | 2,138 | - | - | - | - | - | - | - | - |
$56 649 kWh |
- - kW-months/year |
$10,146 2,138 MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $15,385 Cost: - |
$13,427 | 154,703 | $1,958 | 221 | - | - | - | - | - | - | - | - | - | - |
$13,427 154,703 kWh |
$1,958 221 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE |
Savings: $10,808 Cost: - |
$10,808 | 124,530 | - | - | - | - | - | - | - | - | - | - | - | - |
$10,808 124,530 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $3,390 Cost: $1,000 |
$3,838 | 44,226 | $560 | 63 | - | - | - | - | - | - | - | - | $(-1,008) | - |
$3,838 44,226 kWh |
$560 63 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
$(-1,008) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME |
Savings: $17,273 Cost: - |
$9,671 | 111,427 | $1,352 | 153 | - | - | - | - | $2,172 | 511 | $4,078 | 511 | - | - |
$9,671 111,427 kWh |
$1,352 153 kW-months/year |
- - MMBtu |
- - MMBtu |
$2,172 511 Tgal |
$4,078 511 Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE |
Savings: $514 Cost: $1,425 |
$514 | 5,919 | - | - | - | - | - | - | - | - | - | - | - | - |
$514 5,919 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $8,266 Cost: $3,000 |
- | - | - | - | $8,266 | 1,742 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$8,266 1,742 MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3192 USE FOSSIL FUEL POWERED GENERATOR DURING PEAK DEMAND PERIODS |
Savings: $11,351 Cost: $10,000 |
$234 | 2,700 | $11,548 | 2,160 | - | - | $(-431) | (-27) | - | - | - | - | - | - |
$234 2,700 kWh |
$11,548 2,160 kW-months/year |
- - MMBtu |
$(-431) (-27) MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN |
Savings: $5,234 Cost: $7,500 |
- | - | - | - | $5,234 | 1,103 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$5,234 1,103 MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $2,121 Cost: - |
- | - | - | - | $2,121 | 447 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$2,121 447 MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE |
Savings: $826 Cost: - |
- | - | - | - | $826 | 174 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$826 174 MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $26,179 Cost: $97,386 |
$20,689 | 238,383 | $5,964 | 673 | - | - | - | - | - | - | - | - | $(-474) | - |
$20,689 238,383 kWh |
$5,964 673 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
$(-474) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $6,486 Cost: $9,108 |
$5,139 | 59,212 | $741 | 83 | - | - | - | - | - | - | - | - | $606 | - |
$5,139 59,212 kWh |
$741 83 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
$606 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $3,599 Cost: $9,362 |
$2,464 | 28,390 | $710 | 80 | - | - | - | - | - | - | - | - | $425 | - |
$2,464 28,390 kWh |
$710 80 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - Tgal |
$425 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $121,634 Cost: $138,781 |
$66,840 | 770,139 | $22,833 | 3,434 | $26,593 | 5,604 | $(-431) | (-27) | $2,172 | 511 | $4,078 | 511 | $(-451) | - | $66,840 770,139 kWh |
$22,833 3,434 kW-months/year |
$26,593 5,604 MMBtu |
$(-431) (-27) MMBtu |
$2,172 511 Tgal |
$4,078 511 Tgal |
$(-451) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $57,572 Cost: $2,425 |
$38,314 | 441,454 | $3,870 | 437 | $10,146 | 2,138 | - | - | $2,172 | 511 | $4,078 | 511 | $(-1,008) | - | $38,314 441,454 kWh |
$3,870 437 kW-months/year |
$10,146 2,138 MMBtu |
- - MMBtu |
$2,172 511 Tgal |
$4,078 511 Tgal |
$(-1,008) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #1 | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Fuel Oil #1 | Water Usage | Water Disposal | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||