IAC Assessment: UD0968

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IAC Center	University of Dayton
Assessment Year	2017
Principal Product	Steel Processing
NAICS	331513 - Steel Foundries (except Investment)
SIC	3325 - Steel Foundries, Nec
Sales	$100,000,000-$500,000,000
# of Employees	115
Plant Area (Sq.Ft.)	360,000
Annual Production	466,497 Tons
Production Hrs. Annual	8,568
Location (State)	OH

Source	Yearly Cost	Usage	Unit	Unit Cost
Electricity Usage	$666,762	16,408,800	kWh	$0.04
Electricity Demand	$47,836	2,599	kW-months/year	$18.41
Natural Gas	$1,330,657	395,197	MMBtu	$3.37

TOTAL ENERGY COSTS	$2,752,696

RECOMMENDED SAVINGS*	$1,562,997	*Non-energy impacts included in savings. See recommendations below
IMPLEMENTED SAVINGS*	$78,924

#\|Description	Savings Cost	Status	Electricity Usage		Electricity Demand		Natural Gas		Water Usage		Water Disposal		Administrative Changes		Electricity Usage	Electricity Demand	Natural Gas	Water Usage	Water Disposal	Administrative Changes
#\|Description	Savings Cost	Status	$	kWh	$	kW-months/year	$	MMBtu	$	Tgal	$	Tgal	$	$
01: 2.1241 REDUCE EXCESSIVE BOILER BLOWDOWN	Savings: $8,230 Cost: -		-	-	-	-	$8,230	2,168	-	-	-	-	-	-	- - kWh	- - kW-months/year	$8,230 2,168 MMBtu	- - Tgal	- - Tgal	- - $
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO	Savings: $1,800 Cost: -		-	-	-	-	$1,800	474	-	-	-	-	-	-	- - kWh	- - kW-months/year	$1,800 474 MMBtu	- - Tgal	- - Tgal	- - $
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS	Savings: $3,341 Cost: -		$1,603	42,028	$1,738	88	-	-	-	-	-	-	-	-	$1,603 42,028 kWh	$1,738 88 kW-months/year	- - MMBtu	- - Tgal	- - Tgal	- - $
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE	Savings: $4,217 Cost: $118		$2,182	57,215	$2,035	101	-	-	-	-	-	-	-	-	$2,182 57,215 kWh	$2,035 101 kW-months/year	- - MMBtu	- - Tgal	- - Tgal	- - $
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES	Savings: $1,870 Cost: -		$1,153	30,240	$717	42	-	-	-	-	-	-	-	-	$1,153 30,240 kWh	$717 42 kW-months/year	- - MMBtu	- - Tgal	- - Tgal	- - $
06: 3.1227 USE COUNTER-CURRENT RINSING TO REDUCE RINSE WATER VOLUME (GRAVURE)	Savings: $87,734 Cost: $2,000		-	-	-	-	-	-	$87,734	5,072	-	-	-	-	- - kWh	- - kW-months/year	- - MMBtu	$87,734 5,072 Tgal	- - Tgal	- - $
07: 2.3212 OPTIMIZE PLANT POWER FACTOR	Savings: $61,075 Cost: $28,000		-	-	$61,075	3,607	-	-	-	-	-	-	-	-	- - kWh	$61,075 3,607 kW-months/year	- - MMBtu	- - Tgal	- - Tgal	- - $
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION	Savings: $909,400 Cost: $750,000		$(-6,643)	(-174,184)	-	-	-	-	$449,013	56,737	$532,444	56,737	$(-65,414)	-	$(-6,643) (-174,184) kWh	- - kW-months/year	- - MMBtu	$449,013 56,737 Tgal	$532,444 56,737 Tgal	$(-65,414) - $
09: 2.2514 COVER OPEN TANKS	Savings: $234,848 Cost: $564,850		-	-	-	-	$205,932	54,102	$28,916	3,653	-	-	-	-	- - kWh	- - kW-months/year	$205,932 54,102 MMBtu	$28,916 3,653 Tgal	- - Tgal	- - $
10: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO	Savings: $80,368 Cost: $6,000		-	-	-	-	$80,368	21,170	-	-	-	-	-	-	- - kWh	- - kW-months/year	$80,368 21,170 MMBtu	- - Tgal	- - Tgal	- - $
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO	Savings: $68,688 Cost: $12,000		-	-	-	-	$68,688	18,093	-	-	-	-	-	-	- - kWh	- - kW-months/year	$68,688 18,093 MMBtu	- - Tgal	- - Tgal	- - $
12: 2.2511 INSULATE BARE EQUIPMENT	Savings: $31,081 Cost: $33,760		-	-	-	-	$31,081	8,187	-	-	-	-	-	-	- - kWh	- - kW-months/year	$31,081 8,187 MMBtu	- - Tgal	- - Tgal	- - $
13: 2.2211 USE OPTIMUM TEMPERATURE	Savings: $4,293 Cost: -		-	-	-	-	$4,293	1,131	-	-	-	-	-	-	- - kWh	- - kW-months/year	$4,293 1,131 MMBtu	- - Tgal	- - Tgal	- - $
14: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES	Savings: $687 Cost: $1,810		-	-	-	-	$687	181	-	-	-	-	-	-	- - kWh	- - kW-months/year	$687 181 MMBtu	- - Tgal	- - Tgal	- - $
15: 2.2515 USE OPTIMUM THICKNESS INSULATION	Savings: $162 Cost: $344		-	-	-	-	$162	43	-	-	-	-	-	-	- - kWh	- - kW-months/year	$162 43 MMBtu	- - Tgal	- - Tgal	- - $
16: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS	Savings: $37,850 Cost: $38,175		$21,298	558,462	$16,552	782	-	-	-	-	-	-	-	-	$21,298 558,462 kWh	$16,552 782 kW-months/year	- - MMBtu	- - Tgal	- - Tgal	- - $
17: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS	Savings: $27,353 Cost: $42,400		$27,353	717,224	-	-	-	-	-	-	-	-	-	-	$27,353 717,224 kWh	- - kW-months/year	- - MMBtu	- - Tgal	- - Tgal	- - $

TOTAL RECOMMENDED	Savings: $1,562,997 Cost: $1,479,457		$46,946	1,230,985	$82,117	4,620	$401,241	105,549	$565,663	65,463	$532,444	56,737	$(-65,414)	-	$46,946 1,230,985 kWh	$82,117 4,620 kW-months/year	$401,241 105,549 MMBtu	$565,663 65,463 Tgal	$532,444 56,737 Tgal	$(-65,414) - $
TOTAL IMPLEMENTED	Savings: $78,924 Cost: $80,693		$53,589	1,405,169	$21,042	1,013	$4,293	1,131	-	-	-	-	-	-	$53,589 1,405,169 kWh	$21,042 1,013 kW-months/year	$4,293 1,131 MMBtu	- - Tgal	- - Tgal	- - $
	Savings Cost		$	kWh	$	kW-months/year	$	MMBtu	$	Tgal	$	Tgal	$	$
	Savings Cost		Electricity Usage		Electricity Demand		Natural Gas		Water Usage		Water Disposal		Administrative Changes		Electricity Usage	Electricity Demand	Natural Gas	Water Usage	Water Disposal	Administrative Changes