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IAC Assessment: UD0969
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IAC Assessment: UD0969
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IAC Center University of Dayton
Assessment Year 2017
Principal Product Meat Products
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 100
Plant Area (Sq.Ft.) 60,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $320,877 4,587,296 kWh $0.07
Electricity Demand $67,229 10,176 kW-months/year $6.61
Electricity Fees $192 - $ -
Natural Gas $63,781 11,700 MMBtu $5.45
TOTAL ENERGY COSTS $532,997
RECOMMENDED SAVINGS* $68,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,242
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$3,613
Cost:
$30
$3,613 51,842 - - - - $3,613
51,842
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.2696 USE EXCESS COLD PROCESS FLUID FOR INDUSTRIAL COOLING NEEDS Savings:
$4,357
Cost:
$30
$4,357 62,515 - - - - $4,357
62,515
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,188
Cost:
$30
$1,711 24,551 $477 72 - - $1,711
24,551
kWh
$477
72
kW-months/year
-
-
MMBtu
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,470
Cost:
$2,500
$1,240 17,790 $230 35 - - $1,240
17,790
kWh
$230
35
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,419
Cost:
$1,000
$2,040 29,266 $379 57 - - $2,040
29,266
kWh
$379
57
kW-months/year
-
-
MMBtu
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$22,591
Cost:
$63,800
- - - - $22,591 4,302 -
-
kWh
-
-
kW-months/year
$22,591
4,302
MMBtu
07: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$6,926
Cost:
$1,050
- - - - $6,926 1,319 -
-
kWh
-
-
kW-months/year
$6,926
1,319
MMBtu
08: 2.2126 LOWER OPERATING PRESSURE OF CONDENSER (STEAM) Savings:
$6,275
Cost:
$5,250
- - - - $6,275 1,195 -
-
kWh
-
-
kW-months/year
$6,275
1,195
MMBtu
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,251
Cost:
$30
- - - - $3,251 619 -
-
kWh
-
-
kW-months/year
$3,251
619
MMBtu
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,536
Cost:
$6,000
- - - - $2,536 483 -
-
kWh
-
-
kW-months/year
$2,536
483
MMBtu
11: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,502
Cost:
$844
- - - - $1,502 286 -
-
kWh
-
-
kW-months/year
$1,502
286
MMBtu
12: 2.1222 INSTALL TURBULATORS Savings:
$795
Cost:
$1,250
- - - - $795 151 -
-
kWh
-
-
kW-months/year
$795
151
MMBtu
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,423
Cost:
$32,880
$7,947 114,029 $1,476 224 - - $7,947
114,029
kWh
$1,476
224
kW-months/year
-
-
MMBtu
14: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,321
Cost:
$811
$1,166 16,733 $155 24 - - $1,166
16,733
kWh
$155
24
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$68,667
Cost:
$115,505
$22,074 316,726 $2,717 412 $43,876 8,355 $22,074
316,726
kWh
$2,717
412
kW-months/year
$43,876
8,355
MMBtu
TOTAL IMPLEMENTED Savings:
$41,242
Cost:
$66,575
$12,887 184,907 $1,011 153 $27,344 5,207 $12,887
184,907
kWh
$1,011
153
kW-months/year
$27,344
5,207
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas