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IAC Assessment: UD0973
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IAC Assessment: UD0973
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IAC Center University of Dayton
Assessment Year 2017
Principal Product Exhaust Systems
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 850
Plant Area (Sq.Ft.) 650,000
Annual Production 47,143,256 Units
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,898,738 32,330,966 kWh $0.06
Natural Gas $166,221 34,751 MMBtu $4.78
TOTAL ENERGY COSTS $2,080,710
RECOMMENDED SAVINGS* $240,178 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 3.4155 METER WASTE WATER Savings:
$6,762
Cost:
$1,000
- - - - $6,762 963 -
-
kWh
-
-
MMBtu
$6,762
963
Tgal
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$73,029
Cost:
$100,000
$73,029 1,244,108 - - - - $73,029
1,244,108
kWh
-
-
MMBtu
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$38,320
Cost:
$1,000
$38,320 652,810 - - - - $38,320
652,810
kWh
-
-
MMBtu
-
-
Tgal
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$23,858
Cost:
$8,000
$23,858 406,438 - - - - $23,858
406,438
kWh
-
-
MMBtu
-
-
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$18,317
Cost:
$40
$18,317 312,041 - - - - $18,317
312,041
kWh
-
-
MMBtu
-
-
Tgal
06: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$2,445
Cost:
-
$2,445 41,655 - - - - $2,445
41,655
kWh
-
-
MMBtu
-
-
Tgal
07: 2.4113 INSTALL MOTOR VOLTAGE CONTROLLER ON LIGHTLY LOADED MOTORS Savings:
$58,900
Cost:
$97,666
$58,900 1,003,410 - - - - $58,900
1,003,410
kWh
-
-
MMBtu
-
-
Tgal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,858
Cost:
-
$6,858 116,834 - - - - $6,858
116,834
kWh
-
-
MMBtu
-
-
Tgal
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,323
Cost:
$3,821
$2,323 39,579 - - - - $2,323
39,579
kWh
-
-
MMBtu
-
-
Tgal
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,232
Cost:
$10,000
- - $2,232 467 - - -
-
kWh
$2,232
467
MMBtu
-
-
Tgal
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,134
Cost:
$44,200
$7,134 91,938 - - - - $7,134
91,938
kWh
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$240,178
Cost:
$265,727
$231,184 3,908,813 $2,232 467 $6,762 963 $231,184
3,908,813
kWh
$2,232
467
MMBtu
$6,762
963
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal