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IAC Assessment: UD0997
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IAC Assessment: UD0997
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IAC Center University of Dayton
Assessment Year 2019
Principal Product Steering Wheels and Injection Molds
NAICS 336330 - Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 866
Plant Area (Sq.Ft.) 400,000
Annual Production 1,500,000 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,537,676 24,108,790 kWh $0.06
Electricity Demand $93,189 45,849 kW-months/year $2.03
Natural Gas $257,700 48,689 MMBtu $5.29
TOTAL ENERGY COSTS $1,888,565
RECOMMENDED SAVINGS* $230,305 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,727
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$5,924
Cost:
-
$5,522 104,658 $402 198 - - - - $5,522
104,658
kWh
$402
198
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$12,364
Cost:
-
$12,364 234,349 - - - - - - $12,364
234,349
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$8,727
Cost:
$7,000
$8,727 165,415 - - - - - - $8,727
165,415
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$60,472
Cost:
$17,300
$56,151 1,064,272 $4,321 2,123 - - - - $56,151
1,064,272
kWh
$4,321
2,123
kW-months/year
-
-
MMBtu
-
-
$
05: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$17,400
Cost:
$27,000
$17,400 329,796 - - - - - - $17,400
329,796
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,359
Cost:
$2,540
$(-1,752) (-33,216) $(-135) (-67) $12,246 2,315 - - $(-1,752)
(-33,216)
kWh
$(-135)
(-67)
kW-months/year
$12,246
2,315
MMBtu
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,640
Cost:
$4,000
$2,451 46,468 $189 92 - - - - $2,451
46,468
kWh
$189
92
kW-months/year
-
-
MMBtu
-
-
$
08: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$19,943
Cost:
$1,000
- - - - $19,943 3,770 - - -
-
kWh
-
-
kW-months/year
$19,943
3,770
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$26,037
Cost:
$50,514
- - - - $26,037 4,922 - - -
-
kWh
-
-
kW-months/year
$26,037
4,922
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$66,439
Cost:
$164,220
$57,837 1,096,220 $4,451 2,192 - - $4,151 - $57,837
1,096,220
kWh
$4,451
2,192
kW-months/year
-
-
MMBtu
$4,151
-
$
TOTAL RECOMMENDED Savings:
$230,305
Cost:
$273,574
$158,700 3,007,962 $9,228 4,539 $58,226 11,007 $4,151 - $158,700
3,007,962
kWh
$9,228
4,539
kW-months/year
$58,226
11,007
MMBtu
$4,151
-
$
TOTAL IMPLEMENTED Savings:
$84,727
Cost:
$164,220
$75,723 1,435,227 $4,853 2,390 - - $4,151 - $75,723
1,435,227
kWh
$4,853
2,390
kW-months/year
-
-
MMBtu
$4,151
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes