IAC logo
IAC Assessment: UD1030
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UD1030
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Dayton
Assessment Year 2021
Principal Product HVAC Assembly and Injection Molding
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 302
Plant Area (Sq.Ft.) 131,000
Annual Production 1,000,000 Units
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $328,046 8,103,900 kWh $0.04
Electricity Demand $459,835 18,247 kW-months/year $25.20
Electricity Fees $11,177 - $ -
Natural Gas $16,951 3,101 MMBtu $5.47
TOTAL ENERGY COSTS $817,747
RECOMMENDED SAVINGS* $65,943 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,045
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes
$ kWh $ kW-months/year $ $
01: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$3,340
Cost:
-
$3,340 82,502 - - - - $3,340
82,502
kWh
-
-
kW-months/year
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$281
Cost:
-
$125 3,096 $156 6 - - $125
3,096
kWh
$156
6
kW-months/year
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$11,468
Cost:
$4,319
$5,108 126,183 $6,360 252 - - $5,108
126,183
kWh
$6,360
252
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,026
Cost:
$340
$1,793 44,301 $2,233 89 - - $1,793
44,301
kWh
$2,233
89
kW-months/year
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,569
Cost:
$35
$699 17,269 $870 35 - - $699
17,269
kWh
$870
35
kW-months/year
-
-
$
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$5,833
Cost:
$4,000
$3,148 77,766 $2,685 107 - - $3,148
77,766
kWh
$2,685
107
kW-months/year
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,553
Cost:
$21,607
$7,783 192,297 $8,561 340 $1,209 - $7,783
192,297
kWh
$8,561
340
kW-months/year
$1,209
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$20,126
Cost:
$28,000
$10,355 256,303 $9,771 388 - - $10,355
256,303
kWh
$9,771
388
kW-months/year
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,747
Cost:
$7,500
$1,747 43,167 - - - - $1,747
43,167
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$65,943
Cost:
$65,801
$34,098 842,884 $30,636 1,216 $1,209 - $34,098
842,884
kWh
$30,636
1,216
kW-months/year
$1,209
-
$
TOTAL IMPLEMENTED Savings:
$45,045
Cost:
$49,947
$23,271 575,403 $20,565 816 $1,209 - $23,271
575,403
kWh
$20,565
816
kW-months/year
$1,209
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Personnel Changes Electricity Usage Electricity Demand Personnel Changes