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IAC Assessment: UD1045
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IAC Assessment: UD1045
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IAC Center University of Dayton
Assessment Year 2022
Principal Product Lubricating Oils and Greases
NAICS 324191 - Petroleum Lubricating Oil and Grease Manufacturing
SIC 2992 - Lubricating Oils And Greases
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 110,000
Annual Production 63,000 Thousand Gallons
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $289,860 4,216,867 kWh $0.07
Electricity Demand $55,820 9,845 kW-months/year $5.67
Electricity Fees $1,103 - $ -
Natural Gas $25,160 17,732 MMBtu $1.42
TOTAL ENERGY COSTS $371,943
RECOMMENDED SAVINGS* $130,743 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,883
Cost:
-
- - $5,883 1,038 - - - - - - - - -
-
kWh
$5,883
1,038
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$1,103
Cost:
-
- - - - $1,103 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,103
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$21,090
Cost:
$27,500
$17,005 247,374 $4,085 720 - - - - - - - - $17,005
247,374
kWh
$4,085
720
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$19,605
Cost:
$600
$822 11,953 $18,783 3,313 - - - - - - - - $822
11,953
kWh
$18,783
3,313
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,284
Cost:
$453
$9,739 141,674 $1,545 272 - - - - - - - - $9,739
141,674
kWh
$1,545
272
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$720
Cost:
$1,000
$82 (-1,196) $14 (-3) - - $624 480 - - - - $82
(-1,196)
kWh
$14
(-3)
kW-months/year
-
-
$
$624
480
MMBtu
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$45,938
Cost:
$35,826
$39,649 576,795 $6,289 1,109 - - - - - - - - $39,649
576,795
kWh
$6,289
1,109
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,184
Cost:
$2,200
$2,409 35,040 $544 96 - - - - - - $231 - $2,409
35,040
kWh
$544
96
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$231
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,617
Cost:
$32,900
$12,966 188,623 $2,057 363 - - - - $3,063 - $531 - $12,966
188,623
kWh
$2,057
363
kW-months/year
-
-
$
-
-
MMBtu
$3,063
-
$
$531
-
$
10: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$3,319
Cost:
$15,000
- - - - - - $3,319 2,553 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,319
2,553
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$130,743
Cost:
$115,479
$82,672 1,200,263 $39,200 6,909 $1,103 - $3,943 3,033 $3,063 - $762 - $82,672
1,200,263
kWh
$39,200
6,909
kW-months/year
$1,103
-
$
$3,943
3,033
MMBtu
$3,063
-
$
$762
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost