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IAC Assessment: UD1047
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IAC Assessment: UD1047
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Dayton
Assessment Year 2022
Principal Product Circuits and Cable Harnesses
NAICS 334412 - Bare Printed Circuit Board Manufacturing
SIC 3672 - Printed Circuit Boards
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 31,210
Annual Production 1,705,322 Units
Production Hrs. Annual 5,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $48,470 797,316 kWh $0.06
Electricity Demand $16,668 2,604 kW-months/year $6.40
Electricity Fees $12,309 - $ -
Natural Gas $7,925 896 MMBtu $8.84
TOTAL ENERGY COSTS $107,812
RECOMMENDED SAVINGS* $35,318 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,357
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
01: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$12,359
Cost:
-
- - - - - - $1,959 - $10,400 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$1,959
-
$
$10,400
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$936
Cost:
-
$836 5,928 $100 10 - - - - - - $836
5,928
kWh
$100
10
kW-months/year
-
-
Tgal
-
-
$
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$5,243
Cost:
$400
$5,243 37,186 - - - - - - - - $5,243
37,186
kWh
-
-
kW-months/year
-
-
Tgal
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$199
Cost:
$44
$152 1,080 $47 5 - - - - - - $152
1,080
kWh
$47
5
kW-months/year
-
-
Tgal
-
-
$
-
-
$
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$671
Cost:
$256
- - - - $671 166 - - - - -
-
kWh
-
-
kW-months/year
$671
166
Tgal
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,155
Cost:
$1,552
$1,002 7,109 $153 16 - - - - - - $1,002
7,109
kWh
$153
16
kW-months/year
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,755
Cost:
$26,460
$12,305 87,268 $1,881 194 - - - - $569 - $12,305
87,268
kWh
$1,881
194
kW-months/year
-
-
Tgal
-
-
$
$569
-
$
TOTAL RECOMMENDED Savings:
$35,318
Cost:
$28,712
$19,538 138,571 $2,181 225 $671 166 $1,959 - $10,969 - $19,538
138,571
kWh
$2,181
225
kW-months/year
$671
166
Tgal
$1,959
-
$
$10,969
-
$
TOTAL IMPLEMENTED Savings:
$32,357
Cost:
$26,860
$17,548 124,454 $1,881 194 - - $1,959 - $10,969 - $17,548
124,454
kWh
$1,881
194
kW-months/year
-
-
Tgal
$1,959
-
$
$10,969
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Disposal Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Water Disposal Primary Raw Material Ancillary Material Cost