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IAC Assessment: UD1079
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IAC Assessment: UD1079
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IAC Center University of Dayton
Assessment Year 2024
Principal Product Food Manufacturing
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 182,000
Annual Production 118,362,121 Units
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $870,185 12,502,886 kWh $0.07
Electricity Demand $214,152 32,425 kW-months/year $6.60
Electricity Fees $1,493 - $ -
Natural Gas $521,925 119,099 MMBtu $4.38
Other Gas $2,574 1 MMBtu $2,574.00
TOTAL ENERGY COSTS $2,140,339
RECOMMENDED SAVINGS* $210,619 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material By-product Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$338
Cost:
-
- - $338 51 - - - - - - - - -
-
kWh
$338
51
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$25,599
Cost:
$2,200
$25,599 367,808 - - - - - - - - - - $25,599
367,808
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$40,904
Cost:
$6,808
- - - - $40,904 9,339 - - - - - - -
-
kWh
-
-
kW-months/year
$40,904
9,339
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$20,373
Cost:
$76,500
$(-5,456) (-78,388) $(-709) (-107) $26,538 6,059 - - - - - - $(-5,456)
(-78,388)
kWh
$(-709)
(-107)
kW-months/year
$26,538
6,059
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,667
Cost:
-
- - - - $9,667 2,207 - - - - - - -
-
kWh
-
-
kW-months/year
$9,667
2,207
MMBtu
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$38,311
Cost:
$1,011
$32,399 465,504 $5,912 895 - - - - - - - - $32,399
465,504
kWh
$5,912
895
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$30,626
Cost:
$96,273
$27,103 389,411 $3,523 533 - - - - - - - - $27,103
389,411
kWh
$3,523
533
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$42,618
Cost:
$164,640
$28,351 407,347 $5,173 784 - - - - - - $9,094 - $28,351
407,347
kWh
$5,173
784
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$9,094
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,183
Cost:
$830
$1,084 15,575 $197 30 - - $431 - $471 - - - $1,084
15,575
kWh
$197
30
kW-months/year
-
-
MMBtu
$431
-
$
$471
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$210,619
Cost:
$348,262
$109,080 1,567,257 $14,434 2,186 $77,109 17,605 $431 - $471 - $9,094 - $109,080
1,567,257
kWh
$14,434
2,186
kW-months/year
$77,109
17,605
MMBtu
$431
-
$
$471
-
$
$9,094
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material By-product Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material By-product Production