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IAC Assessment: UF0183
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IAC Assessment: UF0183
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IAC Center University of Florida
Assessment Year 1997
Principal Product Steel Wire Mesh
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 200,000
Annual Production 60,000 Tons
Production Hrs. Annual 7,344
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $222,494 5,738,570 kWh $0.04
Electricity Demand $133,729 14,899 kW-months/year $8.98
TOTAL ENERGY COSTS $380,223
RECOMMENDED SAVINGS* $111,404 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,468
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,839
Cost:
$1,956
$2,031 53,341 $808 90 - - - - - - $2,031
53,341
kWh
$808
90
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,078
Cost:
$1,100
$1,078 28,429 - - - - - - - - $1,078
28,429
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,073
Cost:
$1,913
$634 16,706 $439 49 - - - - - - $634
16,706
kWh
$439
49
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,556
Cost:
$1,850
$5,556 146,249 - - - - - - - - $5,556
146,249
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,573
Cost:
-
- - $1,573 175 - - - - - - -
-
kWh
$1,573
175
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,095
Cost:
$36,500
- - - - - - $9,095 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$9,095
-
$
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$58,776
Cost:
-
- - - - $7,347 368,000 - - $51,429 - -
-
kWh
-
-
kW-months/year
$7,347
368,000
lb
-
-
$
$51,429
-
$
08: 3.7121 IMPROVE HANDLING PRACTICES Savings:
$12,852
Cost:
$6,000
- - - - - - $12,852 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$12,852
-
$
-
-
$
09: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$18,562
Cost:
$8,530
- - - - - - $18,562 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$18,562
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$111,404
Cost:
$57,849
$9,299 244,725 $2,820 314 $7,347 368,000 $40,509 - $51,429 - $9,299
244,725
kWh
$2,820
314
kW-months/year
$7,347
368,000
lb
$40,509
-
$
$51,429
-
$
TOTAL IMPLEMENTED Savings:
$9,468
Cost:
$5,719
$8,221 216,296 $1,247 139 - - - - - - $8,221
216,296
kWh
$1,247
139
kW-months/year
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Primary Raw Material