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IAC Assessment: UF0188
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IAC Assessment: UF0188
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IAC Center University of Florida
Assessment Year 1997
Principal Product Livestock & Poultry feed
NAICS n/a
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 50,000
Annual Production 115,000 Tons
Production Hrs. Annual 4,160
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $96,152 2,194,607 kWh $0.04
Electricity Demand $61,814 7,895 kW-months/year $7.83
Natural Gas $41,268 10,238 MMBtu $4.03
TOTAL ENERGY COSTS $199,234
RECOMMENDED SAVINGS* $126,375 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,160
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,535
Cost:
$3,969
$1,031 23,447 $504 64 - - - - $1,031
23,447
kWh
$504
64
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$635
Cost:
$640
$635 14,361 - - - - - - $635
14,361
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$477
Cost:
$133
$477 10,844 - - - - - - $477
10,844
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$347
Cost:
$347
$228 5,275 $119 15 - - - - $228
5,275
kWh
$119
15
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,344
Cost:
$1,450
$6,344 88,218 - - - - - - $6,344
88,218
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,996
Cost:
$1,000
- - - - $1,996 499 - - -
-
kWh
-
-
kW-months/year
$1,996
499
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,445
Cost:
$451
- - - - $1,445 361 - - -
-
kWh
-
-
kW-months/year
$1,445
361
MMBtu
-
-
$
08: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$2,503
Cost:
-
- - - - - - $2,503 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,503
-
$
09: 3.4112 RECOVERY METALS FROM RINSE WATER(EVAP., ION EXCHANGE, RO, ELECTROLYSIS, ELECTRODIALYSIS) AND REUSE RINSE WATER Savings:
$4,874
Cost:
$4,840
- - - - - - $4,874 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,874
-
$
10: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$26,752
Cost:
$59,000
$(-117) 2,638 $(-171) 22 - - $27,040 - $(-117)
2,638
kWh
$(-171)
22
kW-months/year
-
-
MMBtu
$27,040
-
$
11: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$79,467
Cost:
$273,000
$(-1,258) 17,585 $(-395) 50 - - $81,120 - $(-1,258)
17,585
kWh
$(-395)
50
kW-months/year
-
-
MMBtu
$81,120
-
$
TOTAL RECOMMENDED Savings:
$126,375
Cost:
$344,830
$7,340 162,368 $57 151 $3,441 860 $115,537 - $7,340
162,368
kWh
$57
151
kW-months/year
$3,441
860
MMBtu
$115,537
-
$
TOTAL IMPLEMENTED Savings:
$18,160
Cost:
$11,830
$8,715 142,145 $623 79 $1,445 361 $7,377 - $8,715
142,145
kWh
$623
79
kW-months/year
$1,445
361
MMBtu
$7,377
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes