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IAC Assessment: UF0290
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IAC Assessment: UF0290
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IAC Center University of Florida
Assessment Year 2002
Principal Product Aluminum Extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 174,240
Annual Production 45,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,002,501 20,302,092 kWh $0.05
Electricity Demand $340,981 42,689 kW-months/year $7.99
Natural Gas $1,690,909 290,200 MMBtu $5.83
TOTAL ENERGY COSTS $3,208,591
RECOMMENDED SAVINGS* $1,512,821 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,693
Cost:
$20,165
$15,361 313,484 $4,332 45 - - - - - - - - - - $15,361
313,484
kWh
$4,332
45
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$35,297
Cost:
$71,595
$26,629 543,458 $8,668 90 - - - - - - - - - - $26,629
543,458
kWh
$8,668
90
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
03: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$864,295
Cost:
$3,600,000
$1,002,501 20,302,092 $340,981 42,689 $(-399,187) (-68,307) - - $(-80,000) - - - - - $1,002,501
20,302,092
kWh
$340,981
42,689
kW-months/year
$(-399,187)
(-68,307)
MMBtu
-
-
gal
$(-80,000)
-
$
-
-
$
-
-
%
04: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$18,405
Cost:
$33,700
- - - - $18,405 3,157 - - - - - - - - -
-
kWh
-
-
kW-months/year
$18,405
3,157
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,807
Cost:
-
$5,807 86,679 - - - - - - - - - - - - $5,807
86,679
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
06: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$234,181
Cost:
$2,080
$179,913 3,671,698 $54,268 566 - - - - - - - - - - $179,913
3,671,698
kWh
$54,268
566
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
07: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$3,259
Cost:
$1,633
- - - - $3,259 559 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,259
559
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
08: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$1,947
Cost:
$2,300
- - - - $1,947 334 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,947
334
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
09: 3.2142 USE TANKS WITH A CONICAL BOTTOM OUTLET SECTION TO REDUCE WASTE ASSOCIATED WITH THE INTERFACE OF TWO LIQUIDS Savings:
$17,094
Cost:
-
- - - - - - - - - - $17,094 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$17,094
-
$
-
-
%
10: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$174,200
Cost:
-
- - - - - - $174,200 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$174,200
-
gal
-
-
$
-
-
$
-
-
%
11: 4.1130 INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT Savings:
$138,643
Cost:
$29,000
- - - - - - - - - - - - $138,643 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$138,643
-
%
TOTAL RECOMMENDED Savings:
$1,512,821
Cost:
$3,760,473
$1,230,211 24,917,411 $408,249 43,390 $(-375,576) (-64,257) $174,200 - $(-80,000) - $17,094 - $138,643 - $1,230,211
24,917,411
kWh
$408,249
43,390
kW-months/year
$(-375,576)
(-64,257)
MMBtu
$174,200
-
gal
$(-80,000)
-
$
$17,094
-
$
$138,643
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Increase in Production