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IAC Assessment: UF0313
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IAC Assessment: UF0313
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IAC Center University of Florida
Assessment Year 2003
Principal Product Roof shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 250,000
Annual Production 3,200,000 Pieces
Production Hrs. Annual 7,800
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $379,031 8,064,988 kWh $0.05
Electricity Demand $23,085 15,516 kW-months/year $1.49
Natural Gas $423,782 103,677 MMBtu $4.09
TOTAL ENERGY COSTS $1,182,173
RECOMMENDED SAVINGS* $506,135 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,290
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,514
Cost:
$1,631
$12,014 235,562 $500 28 - - - - - - - - - - $12,014
235,562
kWh
$500
28
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,785
Cost:
$1,826
$1,713 33,580 $72 4 - - - - - - - - - - $1,713
33,580
kWh
$72
4
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$58,093
Cost:
$31,024
- - - - $58,093 14,204 - - - - - - - - -
-
kWh
-
-
kW-months/year
$58,093
14,204
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,902
Cost:
$27,000
- - - - - - - - - - $13,902 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$13,902
-
$
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,223
Cost:
$973
- - - - $7,223 1,766 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,223
1,766
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
06: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$19,080
Cost:
$34,976
- - - - $19,080 4,665 - - - - - - - - -
-
kWh
-
-
kW-months/year
$19,080
4,665
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
%
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$333,770
Cost:
$250,000
$(-18,857) (-369,750) $(-3,648) (-204) - - $356,275 29,000,000 - - - - - - $(-18,857)
(-369,750)
kWh
$(-3,648)
(-204)
kW-months/year
-
-
MMBtu
$356,275
29,000,000
lb
-
-
$
-
-
$
-
-
%
08: 4.6510 INSTALL BACK-UP EQUIPMENT Savings:
$57,960
Cost:
$109,500
- - - - - - - - - - - - $57,960 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$57,960
-
%
09: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$1,808
Cost:
$700
- - - - - - - - $1,808 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,808
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$506,135
Cost:
$457,630
$(-5,130) (-100,608) $(-3,076) (-172) $84,396 20,635 $356,275 29,000,000 $1,808 - $13,902 - $57,960 - $(-5,130)
(-100,608)
kWh
$(-3,076)
(-172)
kW-months/year
$84,396
20,635
MMBtu
$356,275
29,000,000
lb
$1,808
-
$
$13,902
-
$
$57,960
-
%
TOTAL IMPLEMENTED Savings:
$81,290
Cost:
$114,630
$13,727 269,142 $572 32 $7,223 1,766 - - $1,808 - - - $57,960 - $13,727
269,142
kWh
$572
32
kW-months/year
$7,223
1,766
MMBtu
-
-
lb
$1,808
-
$
-
-
$
$57,960
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production