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IAC Assessment: UF0317
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IAC Assessment: UF0317
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IAC Center University of Florida
Assessment Year 2003
Principal Product Corrugated Cardboard Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 100,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $19,985 689,131 kWh $0.03
Electricity Demand $4,227 95 kW-months/year $44.49
Natural Gas $25,640 4,722 MMBtu $5.43
TOTAL ENERGY COSTS $49,852
RECOMMENDED SAVINGS* $110,538 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,161
Cost:
$11,978
$10,247 353,328 $1,914 43 - - - - $10,247
353,328
kWh
$1,914
43
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$4,254
Cost:
$1,640
$4,254 114,985 - - - - - - $4,254
114,985
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,925
Cost:
$5,839
$4,914 169,451 $2,011 45 - - - - $4,914
169,451
kWh
$2,011
45
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,621
Cost:
$15,000
- - - - - - $5,621 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,621
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,795
Cost:
$7,524
$1,490 51,367 $305 7 - - - - $1,490
51,367
kWh
$305
7
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$25,640
Cost:
$120
- - - - $25,640 4,722 - - -
-
kWh
-
-
kW-months/year
$25,640
4,722
MMBtu
-
-
$
07: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$6,065
Cost:
$10,440
- - - - - - $6,065 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,065
-
$
08: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$48,077
Cost:
$145,000
- - - - - - $48,077 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$48,077
-
$
TOTAL RECOMMENDED Savings:
$110,538
Cost:
$197,541
$20,905 689,131 $4,230 95 $25,640 4,722 $59,763 - $20,905
689,131
kWh
$4,230
95
kW-months/year
$25,640
4,722
MMBtu
$59,763
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Electricity Usage Electricity Demand Natural Gas Administrative Changes