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IAC Assessment: UF0329
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IAC Assessment: UF0329
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IAC Center University of Florida
Assessment Year 2003
Principal Product Aluminum Automotive Parts
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $50,000,000-$100,000,000
# of Employees 540
Plant Area (Sq.Ft.) 209,130
Annual Production 20,100,000 Pounds
Production Hrs. Annual 4,080
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,201 1,139,263 kWh $0.04
Electricity Demand $(-1,028) (-232) kW-months/year $4.43
Natural Gas $211,054 36,451 MMBtu $5.79
TOTAL ENERGY COSTS $260,227
RECOMMENDED SAVINGS* $2,049,841 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$211,005
Cost:
$255,000
- - - - $211,005 36,443 - - - - - - -
-
kWh
-
-
kW-months/year
$211,005
36,443
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,225
Cost:
$16,573
$3,532 95,583 $693 156 - - - - - - - - $3,532
95,583
kWh
$693
156
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.4238 DO NOT USE COMPRESSED AIR FOR PERSONAL COOLING Savings:
$11,417
Cost:
-
$11,417 259,475 - - - - - - - - - - $11,417
259,475
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$12,931
Cost:
-
$10,394 236,216 - - - - $470 - - - $2,067 - $10,394
236,216
kWh
-
-
kW-months/year
-
-
MMBtu
$470
-
$
-
-
$
$2,067
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,383
Cost:
$370
$27,401 622,740 - - - - $(-18) - - - - - $27,401
622,740
kWh
-
-
kW-months/year
-
-
MMBtu
$(-18)
-
$
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,754
Cost:
$13,170
$7,197 211,667 $2,557 576 - - - - - - - - $7,197
211,667
kWh
$2,557
576
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 3.7221 IMPROVE PROCESS CONTROL TO PREVENT SPILLS OF MATERIAL Savings:
$85,198
Cost:
$48,000
- - - - $34,789 6,008 - - $50,409 - - - -
-
kWh
-
-
kW-months/year
$34,789
6,008
MMBtu
-
-
$
$50,409
-
$
-
-
$
08: 3.5221 RECYCLE CASTING SAND Savings:
$836,208
Cost:
$1,130,370
$(-3,344) (-98,362) $(-996) (-224) - - $57,860 - - - $782,688 - $(-3,344)
(-98,362)
kWh
$(-996)
(-224)
kW-months/year
-
-
MMBtu
$57,860
-
$
-
-
$
$782,688
-
$
09: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$708,707
Cost:
$335,000
$(-1,442) (-42,400) $(-565) (-127) $(-34,740) (-6,000) - - $745,454 - - - $(-1,442)
(-42,400)
kWh
$(-565)
(-127)
kW-months/year
$(-34,740)
(-6,000)
MMBtu
-
-
$
$745,454
-
$
-
-
$
10: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$141,821
Cost:
$165,600
$(-4,952) (-145,656) $(-2,717) (-612) - - - - - - $149,490 - $(-4,952)
(-145,656)
kWh
$(-2,717)
(-612)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$149,490
-
$
11: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$1,192
Cost:
$2,675
- - - - - - $1,192 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,192
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$2,049,841
Cost:
$1,966,758
$50,203 1,139,263 $(-1,028) (-231) $211,054 36,451 $59,504 - $795,863 - $934,245 - $50,203
1,139,263
kWh
$(-1,028)
(-231)
kW-months/year
$211,054
36,451
MMBtu
$59,504
-
$
$795,863
-
$
$934,245
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost