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IAC Assessment: UF0372
Sponsored by:
DOE MESC
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IAC Assessment: UF0372
IAC Center University of Florida
Assessment Year 2005
Principal Product saw blades
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3425 - Saw Blades And Handsaws
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 120,000
Annual Production 42,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $291,526 5,010,930 kWh $0.06
Electricity Demand $78,571 10,573 kW-months/year $7.43
TOTAL ENERGY COSTS $370,097
RECOMMENDED SAVINGS* $1,304,199 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,135,631
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$22,802
Cost:
$2,143
$18,918 326,177 $3,884 44 - - - - $18,918
326,177
kWh
$3,884
44
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,373
Cost:
$10,886
$6,962 120,035 $1,411 16 - - - - $6,962
120,035
kWh
$1,411
16
kW-months/year
-
-
$
-
-
$
03: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$2,383
Cost:
-
$2,383 41,088 - - - - - - $2,383
41,088
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,070
Cost:
$1,427
$3,070 52,925 - - - - - - $3,070
52,925
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$10,158
Cost:
$28,067
$10,158 175,136 - - - - - - $10,158
175,136
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$55,681
Cost:
$32,374
$46,230 797,059 $9,451 106 - - - - $46,230
797,059
kWh
$9,451
106
kW-months/year
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,223
Cost:
$16,223
$16,223 279,702 - - - - - - $16,223
279,702
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$15,724
Cost:
$39,583
$10,316 177,873 $5,408 61 - - - - $10,316
177,873
kWh
$5,408
61
kW-months/year
-
-
$
-
-
$
09: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$43,072
Cost:
$138,308
$10,857 1,872,000 $535 36 $31,680 - - - $10,857
1,872,000
kWh
$535
36
kW-months/year
$31,680
-
$
-
-
$
10: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$26,386
Cost:
$121,152
$26,386 356,571 - - - - - - $26,386
356,571
kWh
-
-
kW-months/year
-
-
$
-
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$4,054
Cost:
$4,144
$4,054 54,787 - - - - - - $4,054
54,787
kWh
-
-
kW-months/year
-
-
$
-
-
$
12: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,916
Cost:
$15,057
$5,233 90,228 $1,683 19 - - - - $5,233
90,228
kWh
$1,683
19
kW-months/year
-
-
$
-
-
$
13: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$14,477
Cost:
$62,000
$14,477 249,600 - - - - - - $14,477
249,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
14: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,074,880
Cost:
$989
- - - - - - $1,074,880 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,074,880
-
$
TOTAL RECOMMENDED Savings:
$1,304,199
Cost:
$472,353
$175,267 4,593,181 $22,372 282 $31,680 - $1,074,880 - $175,267
4,593,181
kWh
$22,372
282
kW-months/year
$31,680
-
$
$1,074,880
-
$
TOTAL IMPLEMENTED Savings:
$1,135,631
Cost:
$49,442
$53,773 912,017 $6,978 79 - - $1,074,880 - $53,773
912,017
kWh
$6,978
79
kW-months/year
-
-
$
$1,074,880
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes