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IAC Assessment: UF0377
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IAC Assessment: UF0377
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IAC Center University of Florida
Assessment Year 2006
Principal Product Corrugated Plastic Tubing
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3084 - Plastics Pipe
Sales $10,000,000-$50,000,000
# of Employees 35
Plant Area (Sq.Ft.) 11,300
Annual Production 10,500,000 Pounds
Production Hrs. Annual 6,864
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $188,577 2,871,980 kWh $0.07
Electricity Demand $25,155 7,413 kW-months/year $3.39
TOTAL ENERGY COSTS $213,732
RECOMMENDED SAVINGS* $661,267 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,493
Cost:
$334
$2,493 31,555 - - - - - - $2,493
31,555
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$493
Cost:
$415
$480 4,118 $13 1 - - - - $480
4,118
kWh
$13
1
kW-months/year
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,064
Cost:
-
$5,064 64,098 - - - - - - $5,064
64,098
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$341
Cost:
-
$341 4,320 - - - - - - $341
4,320
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$542
Cost:
$750
$542 7,744 - - - - - - $542
7,744
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$14,507
Cost:
$13,121
$13,490 192,718 $1,017 47 - - - - $13,490
192,718
kWh
$1,017
47
kW-months/year
-
-
$
-
-
$
07: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$3,877
Cost:
$21,000
$2,307 32,947 $130 6 $1,440 - - - $2,307
32,947
kWh
$130
6
kW-months/year
$1,440
-
$
-
-
$
08: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$626,232
Cost:
$1,134,871
$613,200 8,760,000 $13,032 1,000 - - - - $613,200
8,760,000
kWh
$13,032
1,000
kW-months/year
-
-
$
-
-
$
09: 3.7221 IMPROVE PROCESS CONTROL TO PREVENT SPILLS OF MATERIAL Savings:
$4,718
Cost:
$463
$602 7,623 - - $4,116 - - - $602
7,623
kWh
-
-
kW-months/year
$4,116
-
$
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$3,000
Cost:
-
- - - - - - $3,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$3,000
-
$
TOTAL RECOMMENDED Savings:
$661,267
Cost:
$1,170,954
$638,519 9,105,123 $14,192 1,054 $5,556 - $3,000 - $638,519
9,105,123
kWh
$14,192
1,054
kW-months/year
$5,556
-
$
$3,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes