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IAC Assessment: UF0391
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IAC Assessment: UF0391
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IAC Center University of Florida
Assessment Year 2006
Principal Product Corrugated board containers
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales n/a
# of Employees 120
Plant Area (Sq.Ft.) 294,000
Annual Production 1,000,000,000 Units
Production Hrs. Annual 6,656
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $722,095 846,151 kWh $0.85
Electricity Demand $132,163 17,283 kW-months/year $7.65
Natural Gas $1,009,694 89,507 MMBtu $11.28
TOTAL ENERGY COSTS $1,863,952
RECOMMENDED SAVINGS* $239,557 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,671
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$24,522
Cost:
$41,500
$21,714 133,563 $2,808 31 - - - - - - $21,714
133,563
kWh
$2,808
31
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,932
Cost:
-
$2,336 33,855 $596 7 - - - - - - $2,336
33,855
kWh
$596
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,054
Cost:
$403
$3,054 35,933 - - - - - - - - $3,054
35,933
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$8,241
Cost:
$404
- - - - $8,241 729 - - - - -
-
kWh
-
-
kW-months/year
$8,241
729
MMBtu
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,679
Cost:
-
$1,679 19,749 - - - - - - - - $1,679
19,749
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$9,659
Cost:
-
- - - - $9,659 855 - - - - -
-
kWh
-
-
kW-months/year
$9,659
855
MMBtu
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,307
Cost:
$10,651
$9,288 135,084 $2,019 22 - - - - - - $9,288
135,084
kWh
$2,019
22
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$803
Cost:
-
$803 11,638 - - - - - - - - $803
11,638
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
09: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$325
Cost:
$84
- - - - $325 29 - - - - -
-
kWh
-
-
kW-months/year
$325
29
MMBtu
-
-
lb
-
-
$
10: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$324
Cost:
$372
- - - - $324 29 - - - - -
-
kWh
-
-
kW-months/year
$324
29
MMBtu
-
-
lb
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$286
Cost:
$228
$286 4,140 - - - - - - - - $286
4,140
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
12: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,978
Cost:
$30
$1,143 16,562 $835 9 - - - - - - $1,143
16,562
kWh
$835
9
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$63,455
Cost:
-
$57,481 833,031 $5,974 65 - - - - - - $57,481
833,031
kWh
$5,974
65
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
14: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$83,200
Cost:
$5,350
- - - - - - $83,200 360,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$83,200
360,000
lb
-
-
$
15: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$17,472
Cost:
-
- - - - - - $17,472 87,360 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,472
87,360
lb
-
-
$
16: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$10,320
Cost:
-
- - - - - - - - $10,320 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$10,320
-
$
TOTAL RECOMMENDED Savings:
$239,557
Cost:
$59,022
$97,784 1,223,555 $12,232 134 $18,549 1,642 $100,672 447,360 $10,320 - $97,784
1,223,555
kWh
$12,232
134
kW-months/year
$18,549
1,642
MMBtu
$100,672
447,360
lb
$10,320
-
$
TOTAL IMPLEMENTED Savings:
$28,671
Cost:
$921
$9,015 117,737 $1,431 16 $18,225 1,613 - - - - $9,015
117,737
kWh
$1,431
16
kW-months/year
$18,225
1,613
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Raw Material