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IAC Assessment: UF0394
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IAC Assessment: UF0394
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IAC Center University of Florida
Assessment Year 2006
Principal Product Construction Equipment
NAICS 333923 - Overhead Traveling Crane, Hoist, and Monorail System Manufacturing
SIC 3531 - Construction Machinery
Sales $100,000,000-$500,000,000
# of Employees 450
Plant Area (Sq.Ft.) 400,000
Annual Production 3,000 Pieces
Production Hrs. Annual 5,374
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $893,690 13,806,383 kWh $0.06
Electricity Demand $146,562 31,420 kW-months/year $4.66
Natural Gas $442,831 39,869 MMBtu $11.11
TOTAL ENERGY COSTS $1,483,083
RECOMMENDED SAVINGS* $560,276 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,999
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,756
Cost:
$1,706
- - - - $1,756 158 - - - - - - -
-
kWh
-
-
kW-months/year
$1,756
158
MMBtu
-
-
$
-
-
$
-
-
%
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$145,983
Cost:
$20,000
$121,398 2,243,951 $24,585 439 - - - - - - - - $121,398
2,243,951
kWh
$24,585
439
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,287
Cost:
$810
$8,287 128,079 - - - - - - - - - - $8,287
128,079
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$12,147
Cost:
$33,136
$9,648 178,337 $2,499 45 - - - - - - - - $9,648
178,337
kWh
$2,499
45
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,956
Cost:
-
$4,723 72,995 - - - - $855 - $1,378 - - - $4,723
72,995
kWh
-
-
kW-months/year
-
-
MMBtu
$855
-
$
$1,378
-
$
-
-
%
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,473
Cost:
$24,457
$6,455 92,188 $18 27 - - - - - - - - $6,455
92,188
kWh
$18
27
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
07: 2.7292 LOWER CEILING TO REDUCE CONDITIONED SPACE Savings:
$12,995
Cost:
$1,250
$12,995 200,843 - - - - - - - - - - $12,995
200,843
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,450
Cost:
$2,219
$1,936 37,657 $514 7 - - - - - - - - $1,936
37,657
kWh
$514
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
09: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$22,183
Cost:
$24,800
$22,183 342,857 - - - - - - - - - - $22,183
342,857
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
10: 4.6510 INSTALL BACK-UP EQUIPMENT Savings:
$341,046
Cost:
$100,000
- - $841 180 - - - - - - $340,205 - -
-
kWh
$841
180
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$340,205
-
%
TOTAL RECOMMENDED Savings:
$560,276
Cost:
$208,378
$187,625 3,296,907 $28,457 698 $1,756 158 $855 - $1,378 - $340,205 - $187,625
3,296,907
kWh
$28,457
698
kW-months/year
$1,756
158
MMBtu
$855
-
$
$1,378
-
$
$340,205
-
%
TOTAL IMPLEMENTED Savings:
$16,999
Cost:
$2,516
$13,010 201,074 - - $1,756 158 $855 - $1,378 - - - $13,010
201,074
kWh
-
-
kW-months/year
$1,756
158
MMBtu
$855
-
$
$1,378
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Increase in Production