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IAC Assessment: UF0403
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IAC Assessment: UF0403
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IAC Center University of Florida
Assessment Year 2007
Principal Product Folded Cardboard boxes
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 181,000
Annual Production 463,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) FL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $437,757 7,525,586 kWh $0.06
Electricity Demand $67,475 18,916 kW-months/year $3.57
TOTAL ENERGY COSTS $505,232
RECOMMENDED SAVINGS* $280,581 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,210
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,552
Cost:
$792
$2,961 60,444 $591 14 - - - - $2,961
60,444
kWh
$591
14
kW-months/year
-
-
$
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$266
Cost:
$144
$206 4,200 $60 1 - - - - $206
4,200
kWh
$60
1
kW-months/year
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,512
Cost:
$74,284
$20,563 419,366 $2,949 69 - - - - $20,563
419,366
kWh
$2,949
69
kW-months/year
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$307
Cost:
$444
$307 6,262 - - - - - - $307
6,262
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,880
Cost:
$184
$1,880 38,368 - - - - - - $1,880
38,368
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$2,878
Cost:
$251
$2,878 58,727 - - - - - - $2,878
58,727
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,932
Cost:
$507
$3,932 67,788 - - - - - - $3,932
67,788
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,592
Cost:
$5,607
$1,318 26,887 $274 6 - - - - $1,318
26,887
kWh
$274
6
kW-months/year
-
-
$
-
-
$
09: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$55,813
Cost:
$24,509
$55,813 1,139,040 - - - - - - $55,813
1,139,040
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,702
Cost:
$159
$1,702 34,729 - - - - - - $1,702
34,729
kWh
-
-
kW-months/year
-
-
$
-
-
$
11: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$14,757
Cost:
$25,340
$14,757 301,154 - - - - - - $14,757
301,154
kWh
-
-
kW-months/year
-
-
$
-
-
$
12: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$10,940
Cost:
$6,812
$10,940 223,257 - - - - - - $10,940
223,257
kWh
-
-
kW-months/year
-
-
$
-
-
$
13: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$11,252
Cost:
$1,631
$11,252 229,626 - - - - - - $11,252
229,626
kWh
-
-
kW-months/year
-
-
$
-
-
$
14: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$56,662
Cost:
$10,350
$49,728 973,766 $6,934 162 - - - - $49,728
973,766
kWh
$6,934
162
kW-months/year
-
-
$
-
-
$
15: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$820
Cost:
$3,486
- - - - - - $820 - -
-
kWh
-
-
kW-months/year
-
-
$
$820
-
$
16: 4.125 Savings:
$90,716
Cost:
$7,944
- - - - $90,716 - - - -
-
kWh
-
-
kW-months/year
$90,716
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$280,581
Cost:
$162,444
$178,237 3,583,614 $10,808 252 $90,716 - $820 - $178,237
3,583,614
kWh
$10,808
252
kW-months/year
$90,716
-
$
$820
-
$
TOTAL IMPLEMENTED Savings:
$14,210
Cost:
$2,037
$13,559 264,256 $651 15 - - - - $13,559
264,256
kWh
$651
15
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Primary Raw Material Ancillary Material Cost